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ICON i40L User Manual

ICON i40L
80 pages
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OWNER’S MANUAL

Table of Contents

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ICON i40L Specifications

General IconGeneral
Seating Capacity4
Charging Time6-8 hours
Weight Capacity800 lbs
Color OptionsVarious
Motor48V AC
Battery48V
ChargerOnboard
Brakes4-Wheel Hydraulic
SuspensionIndependent Suspension
Tires205/50-10 DOT
BodyPlastic
Top Speed19-25 mph
Ground Clearance6 inches
FrameSteel Frame with Powder Coat

Summary

Introduction

About This Publication

Information about the Owner's Manual and how to get further assistance.

Important Information

Key safety alerts, cautions, and notes regarding vehicle information.

Practice Safety

Safety Considerations

Safety precautions for maintenance and general vehicle operation.

Operator Safety

Guidelines for safe driving, passenger safety, and hazard awareness.

Warranty Information

Limited Warranty Terms

Details the warranty coverage period for major components and accessories.

Warranty Exclusions

Lists specific items and conditions excluded from the limited warranty.

Vehicle Model Information

ICON i20 Golf Cart

Specifications and features for the ICON i20 golf cart model.

ICON 120L Golf Cart

Specifications and features for the ICON 120L golf cart model.

ICON i40

Specifications and features for the ICON i40 model.

ICON i60

Specifications and features for the ICON i60 model.

Seatbelts

Seatbelt Usage and Safety

Instructions for fastening, unfastening, and general safety precautions for seatbelts.

Seatbelt Extensions

Guidelines and warnings for the proper use of seatbelt extensions.

Key

Vehicle Key and Operation

How to use the vehicle key and direction selector for starting and operation.

Seats

Front and Rear Seats

Information on seat capacity and proper seatbelt usage for all occupants.

High Voltage Batteries

Battery Disconnection

Procedures for disconnecting battery cables for different configurations.

Battery Installation

Steps for installing new batteries and hold-down hardware.

Battery Maintenance

Guidelines for maintaining deep cycle batteries, including cleaning and checking fluid.

Battery Pack Service Warnings

Critical safety warnings for servicing battery packs and charging equipment.

Brakes

Brake System Overview and Checks

Information on checking brake fluid level, specifications, and general precautions.

Magnetic Brake Operation

Explanation of the magnetic brake and how to manually disengage it.

Towing

Towing Warnings

Important warnings and restrictions regarding towing with the vehicle.

Fuses

Fuses and Precautions

Information on fuse block location and important safety precautions for fuse servicing.

Maintenance

Wheel Replacement and Brake Adjustment

Procedures for replacing wheels, adjusting brakes, and identifying jacking points.

Periodic Maintenance Chart

Schedule for regular maintenance tasks based on time or mileage intervals.

Storing the Vehicle

Vehicle Storage Preparation

Steps for preparing the vehicle for short-term or long-term storage.

Operation and Control

Starting and Basic Controls

How to turn on the main switch, use the key, and select forward/reverse.

Instrument Cluster and Switches

Understanding the instrument cluster, combination switch, and brake pedal.

Wheels & Tires

Tire Conditions and Precautions

Information on tire pressure, wear limits, and essential safety precautions.

Scheduled Maintenance

Battery Specific Gravity and Watering

Details on battery specific gravity, electrolyte levels, and watering procedures.

Battery Equalization and Charging

Guidelines for equalizing and charging flooded batteries for optimal performance.

Vehicle Starting Procedure

Pre-Operation Checks and Procedures

Steps for starting the vehicle, pre-operation checks, and checklists.

Component Operation Checks

How to check reverse alarm, brake, and accelerator pedal operation.

Reporting Safety Defects

Reporting Safety Defects

Procedures for reporting safety defects in the US and Canada.

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