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Ideal Boilers Procombi exclusive 30 - User Manual

Ideal Boilers Procombi exclusive 30
72 pages
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Procombi Exclusive
24, 30 & 35
Installation & Servicing Instructions
For User Guide see reverse of book
G.C. Number
Procombi Exclusive 24 No. 47 348 79
Procombi Exclusive 30 No. 47 348 80
Procombi Exclusive 35 No. 47 348 81
THESE INSTRUCTIONS TO BE RETAINED BY USER
Exclusive
Pro
Pro
1
9
20
2
1
2
2
23
24
1
2
3
4
5
6
7
8
9
10
1
1
1
2
1
3
1
4
15
1
6
1
7
1
8
0
0
I
preheat
preheat
min
min
max
mode
reset
off
status burner
max
e
30
UIN 211289 A01
September 2014

Table of Contents

Questions and Answers

Summary

NOTES FOR THE INSTALLER

DOCUMENT AMENDMENTS

BENCHMARK COMMISSIONING CHECKLIST DETAILS

INTRODUCTION

SAFE HANDLING

Precautions and considerations for safely moving and handling the boiler during installation.

OPTIONAL EXTRA KITS

List and brief description of optional kits available for flue and accessory extensions.

SAFETY

LOCATION OF BOILER

Guidelines for the boiler's installation location, including wall type and environmental considerations.

Compartment Installations

Requirements for installing the boiler within a cupboard or compartment.

GAS SUPPLY

FLUE INSTALLATION

AIR SUPPLY

WATER CIRCULATION SYSTEM

BOILER CONTROL INTERLOCKS

ELECTRICAL SUPPLY

CONDENSATE DRAIN

BOILER DIMENSIONS, SERVICES & CLEARANCES

2 SYSTEM REQUIREMENTS - Central Heating

Notes

General notes regarding system requirements and component suitability.

Make-up Water

Provision for replacing water loss in the system.

Filling

Procedure and guidance for filling the central heating system.

SYSTEM BALANCING

WATER TREATMENT

5 BOILER ASSEMBLY - Exploded View

6 UNPACKING

HARDWARE PACK CONTENTS

List of components included in the hardware pack for installation.

7 FRONT PANEL REMOVAL

8 WALL MOUNTING TEMPLATE

9 PREPARING THE WALL

10 FITTING THE WALL MOUNTING PLATE

11 MOUNTING THE BOILER

12 DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED

14 CUTTING & SETTING THE FLUE LENGTH

15 INSTALLING THE FLUE

16 FITTING THE OPTIONAL ROOF FLUE KIT (Flat or Pitched)

17 ROOF FLUE KIT CONTENTS; OPTIONS

18 FLUE TERMINAL POSITION

19 ASSEMBLING THE ROOF FLUE KIT

20 CONDENSATE DRAIN

22 CONNECTIONS & FILLING

23 ELECTRICAL CONNECTIONS

24 INTERNAL WIRING

ROOM THERMOSTAT - WIRING

Instructions for wiring a room thermostat to the boiler.

FROST THERMOSTAT - WIRING

Instructions for wiring a frost thermostat to protect against freezing.

25 EXTERNAL ELECTRICAL CONTROLS

26 WIRING DIAGRAM

27 COMMISSIONING AND TESTING

28 INITIAL LIGHTING

29 GENERAL CHECKS

30 RESET PROCEDURE

31 HANDING OVER

32 SERVICING SCHEDULE

33 BOILER UPPER & LOWER FRONT PANEL REMOVAL; REPLACEMENT

34 FAN AND VENTURI ASSEMBLY REMOVAL AND CLEANING

35 BURNER REMOVAL AND CLEANING

36 CLEANING THE CONDENSATE TRAP;SIPHON

37 CLEANING THE HEAT EXCHANGER

38 REASSEMBLY

39 REPLACEMENT OF COMPONENTS

40 FAN REPLACEMENT

41 BURNER INJECTOR REPLACEMENT

42 BURNER REPLACEMENT

43 IGNITION ELECTRODE REPLACEMENT

44 FLAME DETECTION ELECTRODE REPLACEMENT

45 SPARK GENERATOR REPLACEMENT

46 GAS CONTROL VALVE REPLACEMENT

47 DIVERTER VALVE ACTUATOR REPLACEMENT

48 CONDENSATE TRAP;SIPHON REPLACEMENT

49 MAIN PCB REPLACEMENT

50 USER CONTROL PCB REPLACEMENT

51 REPLACING THE MECHANICAL TIMER

52 DRAINING THE BOILER

53 DHW FLOW TURBINE SENSOR REPLACEMENT

54 PRESSURE GAUGE RENEWAL

55 SAFETY RELIEF VALVE RENEWAL

56 PUMP AUTOMATIC AIR VENT REPLACEMENT

57 DIVERTER VALVE BODY ASSEMBLY REPLACEMENT

58 DHW PLATE HEAT EXCHANGER REPLACEMENT

59 PUMP HEAD REPLACEMENT

60 CH WATER PRESSURE SWITCH REPLACEMENT

61 DHW FILTER & DHW FLOW REGULATOR CLEANING;REPLACEMENT

62 FLOW THERMISTOR REPLACEMENT

63 RETURN THERMISTOR REPLACEMENT

64 HEAT ENGINE RENEWAL

65 EXPANSION VESSEL RECHARGING & REPLACEMENT

66 BOILER SEALING PANEL SEAL REPLACEMENT

67 ALTERNATING L AND 1 - FLOW TEMPERATURE OVERHEAT LOCKOUT

69 ALTERNATING L AND 5 - 5 RESETS WITHIN 15 MINS

70 ALTERNATING L AND 6 - FALSE FLAME LOCKOUT

71 ALTERNATING F AND 1 - LOW WATER PRESSURE

72 ALTERNATING F AND 2 - FLAME LOSS

73 ALTERNATING F AND 3 - FAN FAULT

74 ALTERNATING F AND 4 - FLOW THERMISTOR FAULT

75 ALTERNATING F AND 5 - RETURN THERMISTOR FAULT

76 ALTERNATING F AND 7 - LOW MAINS VOLTAGE

77 ALTERNATING F AND 9 - PCB FAULT

78 ALTERNATING C AND 0 - BCC ACTIVATION FAULT

79 ALTERNATING ‘c AND ‘2 - BCC FAULT (BOILER CHIP CARD)

81 NO CH OPERATION BUT HW WORKS OK

82 NO HW BUT CH ON

83 NO DISPLAY

SPARE PARTS

Code Of Practice

Standards of Work

Competency and quality standards required for installers.

Customer Service

Standards for customer interaction and service delivery.

Benchmark Commissioning and Servicing Section

GAS BOILER SYSTEM COMMISSIONING CHECKLIST

SERVICE RECORD

FLOWCHART FOR CO LEVEL AND COMBUSTION RATIO CHECK ON COMMISSIONING A CONDENSING BOILER

Important Preliminary Information on Checks

Key information and prerequisites before performing combustion checks.

2. BOILER OPERATION

Legend

Explanation of the symbols and controls on the boiler interface.

TO START THE BOILER

Step-by-step instructions for initial boiler startup.

PREHEAT - DOMESTIC HOT WATER

How to enable and use the domestic hot water preheat function.

CONTROL OF WATER TEMPERATURE

Adjusting domestic hot water and central heating temperatures.

Central Heating

Information on setting the central heating radiator temperature.

3. SYSTEM WATER PRESSURE

4. CONDENSATE DRAIN

Preventative solutions

Recommendations to prevent condensate pipe freezing during cold weather.

5. GENERAL INFORMATION

BOILER PUMP

Details on the operation of the boiler pump.

MINIMUM CLEARANCES

Required clearances around the boiler for installation and servicing.

ESCAPE OF GAS

Actions to take if a gas leak is suspected.

CLEANING

Instructions for cleaning the boiler casing.

MAINTENANCE

Recommendation for annual servicing by a qualified engineer.

6. MECHANICAL 24 HOUR TIMER

SETTING UP

How to set the current time on the mechanical timer.

PROGRAMMING SWITCHING TIMES

How to set the ON/OFF periods for heating and hot water.

Manual Switch Operation

How to manually control the timer's operation.

7. POINTS FOR THE BOILER USER

TROUBLESHOOTING

Guide to identify common problems external to the boiler.

8. NORMAL OPERATION DISPLAY CODES

9. FAULT CODES

Ideal Boilers Procombi exclusive 30 Specifications

General IconGeneral
Boiler TypeCombi
Output30kW
ERP RatingA
Fuel TypeGas
Efficiency RatingA
MountingWall

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