EasyManua.ls Logo

Ideal Boilers Procombi Exclusive 24 - User Manual

Ideal Boilers Procombi Exclusive 24
72 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Procombi Exclusive
24, 30 & 35
Installation & Servicing Instructions
For User Guide see reverse of book
G.C. Number
Procombi Exclusive 24 No. 47 348 79
Procombi Exclusive 30 No. 47 348 80
Procombi Exclusive 35 No. 47 348 81
THESE INSTRUCTIONS TO BE RETAINED BY USER
Exclusive
Pro
Pro
1
9
20
2
1
2
2
23
24
1
2
3
4
5
6
7
8
9
10
1
1
1
2
1
3
1
4
15
1
6
1
7
1
8
0
0
I
preheat
preheat
min
min
max
mode
reset
off
status burner
max
e
30
UIN 211289 A01
September 2014

Table of Contents

Questions and Answers

Summary

NOTES FOR THE INSTALLER

DOCUMENT AMENDMENTS

Details of relevant installation changes implemented in this book from Mod Level.

GENERAL

BENCHMARK COMMISSIONING CHECKLIST DETAILS

Details related to the Benchmark Commissioning Checklist for boilers.

INTRODUCTION

SAFE HANDLING

Precautions and considerations for safely handling the boiler during installation.

SAFETY

LOCATION OF BOILER

Guidance on the correct and safe positioning of the boiler for installation.

GAS SUPPLY

FLUE INSTALLATION

Recommendations and guidance for the correct installation of the boiler flue system.

AIR SUPPLY

WATER CIRCULATION SYSTEM

Requirements and recommendations for the central heating water circulation system.

BOILER DIMENSIONS, SERVICES & CLEARANCES

SYSTEM REQUIREMENTS - Central Heating

Notes

Important notes regarding system filling, refilling, and flushing.

DOMESTIC HOT WATER

SYSTEM BALANCING

Guidance on how to balance the heating system for optimal performance.

WATER TREATMENT

BOILER ASSEMBLY - Exploded View

UNPACKING

HARDWARE PACK CONTENTS

List and description of hardware components included in the pack.

FRONT PANEL REMOVAL

WALL MOUNTING TEMPLATE

MOUNTING THE BOILER

Instructions for lifting and mounting the boiler onto the wall plate.

DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED

CUTTING & SETTING THE FLUE LENGTH

INSTALLING THE FLUE

FITTING FLUE THROUGH THE WALL

Step-by-step guide for fitting the flue through an external wall.

FITTING THE OPTIONAL ROOF FLUE KIT (Flat or Pitched)

ROOF FLUE KIT CONTENTS; OPTIONS

Details of contents and options available for roof flue kits.

FLUE TERMINAL POSITION

ASSEMBLING THE ROOF FLUE KIT

CONDENSATE DRAIN

Internal Drain Connections

Guidance for routing condensate drain pipes to internal foul water points.

CONNECTIONS & FILLING

GAS CONNECTION

Important considerations and procedure for connecting the gas supply.

ELECTRICAL CONNECTIONS

INTERNAL WIRING

Instructions for internal wiring of the boiler and controls.

WIRING DIAGRAM

COMMISSIONING AND TESTING

CHECK THE OPERATIONAL (WORKING) GAS INLET PRESSURE

Procedure to check the operational gas inlet pressure at maximum rate.

INITIAL LIGHTING

TO START THE BOILER

Step-by-step instructions for starting the boiler for the first time.

GENERAL CHECKS

WATER CIRCULATION SYSTEM

Checks to ensure the water circulation system is sound and operating correctly.

RESET PROCEDURE

HANDING OVER

SERVICING SCHEDULE

COMPETENCE TO CARRY OUT THE CHECK OF COMBUSTION PERFORMANCE

Requirements for personnel performing combustion analysis.

FAN AND VENTURI ASSEMBLY REMOVAL AND CLEANING

BURNER REMOVAL AND CLEANING

CLEANING THE CONDENSATE TRAP;SIPHON

Procedure for cleaning the boiler's condensate trap or siphon.

CLEANING THE HEAT EXCHANGER

REASSEMBLY

Instructions for reassembling the boiler after cleaning.

REPLACEMENT OF COMPONENTS

FAN REPLACEMENT

Step-by-step guide for replacing the boiler's fan assembly.

BURNER INJECTOR REPLACEMENT

BURNER REPLACEMENT

Procedure for removing and replacing the boiler's burner.

IGNITION ELECTRODE REPLACEMENT

FLAME DETECTION ELECTRODE REPLACEMENT

Procedure for replacing the flame detection electrode.

SPARK GENERATOR REPLACEMENT

GAS CONTROL VALVE REPLACEMENT

Procedure for removing and replacing the gas control valve.

DIVERTER VALVE ACTUATOR REPLACEMENT

CONDENSATE TRAP;SIPHON REPLACEMENT

Procedure for replacing the condensate trap or siphon.

MAIN PCB REPLACEMENT

USER CONTROL PCB REPLACEMENT

REPLACING THE MECHANICAL TIMER

Instructions for replacing the mechanical 24-hour timer.

DRAINING THE BOILER

DHW FLOW TURBINE SENSOR REPLACEMENT

Procedure for replacing the DHW flow turbine sensor.

SAFETY RELIEF VALVE RENEWAL

PUMP AUTOMATIC AIR VENT REPLACEMENT

Procedure for replacing the pump automatic air vent.

DIVERTER VALVE BODY ASSEMBLY REPLACEMENT

DHW PLATE HEAT EXCHANGER REPLACEMENT

Procedure for replacing the DHW plate heat exchanger.

CH WATER PRESSURE SWITCH REPLACEMENT

FLOW THERMISTOR REPLACEMENT

Procedure for replacing the flow thermistor.

RETURN THERMISTOR REPLACEMENT

HEAT ENGINE RENEWAL

Procedure for removing and replacing the heat engine.

EXPANSION VESSEL RECHARGING & REPLACEMENT

BOILER SEALING PANEL SEAL REPLACEMENT

Procedure for replacing the boiler sealing panel seal.

FAULT FINDING

FLOW TEMPERATURE OVERHEAT LOCKOUT

Troubleshooting steps for flow temperature overheat lockout faults.

FALSE FLAME LOCKOUT

LOW WATER PRESSURE

Troubleshooting steps for low water pressure faults.

FLAME LOSS

FAN FAULT

Troubleshooting steps for fan faults.

FLOW THERMISTOR FAULT

RETURN THERMISTOR FAULT

Troubleshooting steps for return thermistor faults.

LOW MAINS VOLTAGE

PCB FAULT

Troubleshooting steps for Printed Circuit Board faults.

NO CH OPERATION BUT HW WORKS OK

NO HW BUT CH ON

NO DISPLAY

Troubleshooting steps for when there is no display on the boiler.

SPARE PARTS

Code Of Practice

Standards of Work

Guidelines for installers regarding competence and work standards.

Benchmark Commissioning and Servicing Section

GAS BOILER SYSTEM COMMISSIONING CHECKLIST

SERVICE RECORD

FLOWCHART FOR CO LEVEL AND COMBUSTION RATIO CHECK ON COMMISSIONING A CONDENSING BOILER

Important Preliminary Information on Checks

Key preliminary information before performing CO level and combustion ratio checks.

*Setting to Minimum Rate:

Procedure to set the boiler to minimum rate for checks.

Ideal Boilers Procombi Exclusive 24 Specifications

General IconGeneral
TypeCombi Boiler
Output Rating24 kW
Dimensions (H x W x D)700 x 395 x 278 mm
Fuel TypeNatural Gas
Central Heating Output24 kW
Warranty7 years
Hot Water Flow Rate9.8 l/min
Water Pressure1.0 - 3.0 bar

Related product manuals