IDEAL INSTINCT 60

INSTALLATION
AND SERVICING
40 60 80 100 120 150
40P 60P 80P
For Users Guide see reverse of book
When replacing any part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require.
Do not use reconditioned or copy parts that have not been clearly authorised by Ideal.
For the very latest copy of literature for specification and maintenance practices visit our website
www.idealcommercialboilers.com where you can download the relevant information in PDF format.
March 2016
UIN 214128 A01

IDEAL INSTINCT 60 Specifications

General

Boiler Type	Combi
Mounting	Wall-mounted
ERP Rating	A
Flow Rate (l/min)	9.8
Standard Warranty (Years)	7
Max. Working Pressure	3 Bar
Flow Rate at 35°C Rise	9.8 l/min
Dimensions (H x W x D)	700 x 395 x 278 mm

Summary

INSTALLATION

1 BOILER CLEARANCES AND CONNECTIONS

18 FLUE RESISTANCES

24 FLUE TERMINATION POSITION

31 GAS CONNECTION

32 ELECTRICAL CONNECTIONS

51 COMMISSIONING AND TESTING

Steps for ensuring proper installation and initial system checks.

52 INITIAL LIGHTING

SERVICING

56 SERVICING SCHEDULE

Recommended procedures and frequency for boiler maintenance.

58 REMOVAL OF FAN AND GAS VALVE ASSEMBLY

59 BURNER REMOVAL

60 HEAT EXCHANGER INSPECTION CLEANING

63 FAN REPLACEMENT

64 GAS VALVE REPLACEMENT

71 MAIN PCB REPLACEMENT

FAULT FINDING

73 FAULT FINDING CHART - MAIN MENU

A comprehensive chart to diagnose common boiler faults.

74 OVERHEAT LOCKOUT

Troubleshooting steps for issues related to boiler overheating.

75 IGNITION LOCKOUT

Diagnostic procedures for ignition failures and lockouts.

76 FALSE FLAME LOCKOUT ERROR 20

Steps to resolve false flame detection errors.

77 LOW WATER PRESSURE

Troubleshooting guide for issues related to low system water pressure.

78 FLAME LOSS

Diagnostic steps for faults where the flame is lost.

79 FAN FAULT

Troubleshooting steps for problems with the boiler's fan.

80 FLOW THERMISTOR FAULT

Steps to diagnose and resolve issues with the flow thermistor.

82 OUTSIDE SENSOR FAULT

Guide to troubleshooting problems with the outside temperature sensor.

84 CYLINDER THERMISTOR FAULT

Diagnostic procedures for faults related to the cylinder thermistor.

87 NO CH BUT DHW OK

89 NO DISPLAY

90 0-10 V INTERFACE

USER GUIDE

To light the boiler