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IHI IC120 - User Manual

IHI IC120
103 pages
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OPERATION MANUAL
IC120
SERIAL NUMBER
CB003001 ~
PUB.1
1209 ENG

Table of Contents

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Summary

Safety Information and Precautions

Safety Information Overview

Provides essential safety rules and precautions for operating the machine safely.

Precautions Before Operation

Steps to take before starting machine operation to ensure safety.

Precautions During Operation

Guidelines and warnings for safe operation of the machine during use.

Precautions After Operation

Procedures and precautions to follow after completing machine operation.

Precautions During Transporting

Safety measures for loading, unloading, and transporting the machine.

Precautions During Maintenance

Essential safety instructions and warnings for performing maintenance tasks.

General Safety Guidelines

Additional safety measures covering working under tracks, hydraulic lines, and hot parts.

Warning Signs and Labels

Identifies and explains various safety signs and labels found on the machine.

Machine Controls and Instruments

Machine Nomenclature

Identifies and lists the main parts and components of the machine with their numbers.

Instrument Panel and Display

Details the instrument panel layout, display screen, and its modes.

Operational Switches and Dials

Explains the functions of various switches, dials for lights, wipers, horn, and engine control.

Operator Interface Levers

Describes the travel lever, dump switch, and lock levers for machine operation.

Operator Seat and Restraints

Instructions for adjusting the operator seat and fastening the seat belt for safe operation.

Machine Operation Procedures

Before Starting Operation

Outlines the necessary pre-operation inspections and checks to ensure safe start.

Engine Startup Procedures

Step-by-step guide for starting the engine, including pre-start checks and warnings.

Machine Warm-up

Describes the procedure for warming up the machine's engine and systems before use.

Starting with Jumper Cables

Instructions for starting the engine using jumper cables if the battery is exhausted.

Break-in Operation Procedure

Guidelines for the initial break-in period of a new machine to ensure performance and longevity.

Machine Traveling and Steering

Instructions on how to move the machine, control speed, and steer safely.

Slope Operation Safety

Specific precautions and warnings for operating the machine on slopes to prevent accidents.

Dump Operation Guide

Details the procedure for operating the dump body and safety cautions.

Emergency Body Lowering

Procedure for safely lowering the machine's body in case of an emergency.

Stopping the Machine and Engine

Procedures for properly stopping the machine and shutting down the engine.

Rubber Crawler Shoe Precautions

Cautions and guidelines for the proper use and maintenance of rubber crawler shoes.

Machine Towing

Instructions and warnings for towing the machine if it becomes stuck or inoperable.

Transportation Procedures

Steps and safety measures for loading, unloading, and securing the machine for transport.

Machine Maintenance Procedures

Maintenance Precautions

General safety measures and preparation steps before performing any maintenance.

Safety Bar Usage

Instructions on how to use the safety bar to prevent injury during maintenance with a raised body.

Periodic Part Replacement

Lists important parts that require periodic replacement and their intervals.

Maintenance Schedule

A comprehensive table detailing maintenance intervals for various machine points and works.

Lubrication Recommendations

Recommended oil types, grades, and quantities for different lubrication points based on temperature.

Grease Lubrication Points

Details specific points on the body and oscillating links requiring regular grease lubrication.

Rubber Crawler Care

Information on maintaining rubber crawler shoes, including lug height and steel cord exposure.

Track Tension Adjustment

Procedures for checking and adjusting the tension of the rubber crawlers.

Bolt Torque Specifications

Provides torque values for tightening various bolts and nuts on the machine.

Travel Reduction Gear Maintenance

Procedures for checking and changing oil in the travel reduction gear.

Hydraulic System Maintenance

Procedures for checking oil levels, draining, changing oil, and cleaning filters in the hydraulic system.

Engine Oil System Maintenance

Steps for checking engine oil level and replacing the engine oil and oil filter.

Cooling System Maintenance

Procedures for managing coolant, checking levels, replacing filters, and fan belt maintenance.

Fuel System Maintenance

Guidelines for applicable fuel, checking fuel level, draining the tank, and filter maintenance.

Air Intake and Exhaust System

Instructions for cleaning and replacing the air cleaner element.

Electric System Maintenance

Instructions for changing fuses, fusible links, and checking the battery.

Cold Weather Operation

Preparations and precautions for operating the machine in cold weather conditions.

Long Term Storage Procedures

Steps for preparing the machine for long-term storage and procedures during storage.

System Diagrams

Provides hydraulic and electric system diagrams for technical reference and troubleshooting.

Specifications and Dimensions

Specifications and Dimensions

Detailed technical specifications and physical dimensions of the machine.

IHI IC120 Specifications

General IconGeneral
BrandIHI
ModelIC120
CategoryExcavators
LanguageEnglish

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