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IHI 9NX - User Manual

IHI 9NX
110 pages
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Service
Guide
for
SERIAL NUMBERS:
BB000011
and
up
IHI
IHI
Construction Machinery Limited
PUB.
No.1
0404

Table of Contents

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Summary

Section 1 Specifications

General Specifications

Details on base machine performance, engine, weight, and refill capacities.

Bucket Specifications

Information on bucket capacity, dimensions, teeth, and combinations with arm types.

Overall Dimensions

Provides a diagram and table with linear dimensions of the excavator.

Working Range (Back Hoe)

Illustrates the operational reach and depth capabilities with standard and long arms.

Weight Breakdown

Details the weight distribution of the machine's components.

Engine Main Data and Specifications

Comprehensive data on the engine model, type, performance, and systems.

Lifting Capacities

Presents load rating charts based on SAE method for various lifting radii and heights.

Section 2 Structure and Function

Nomenclature

Diagram showing numbered parts of the excavator with a corresponding list.

Hydraulic System Diagram

Schematic illustrating the main hydraulic circuits and components.

Engine and Auxiliary Components

Layout and identification of engine components and accessories.

Hydraulic Tank Assy

Diagram and details of the hydraulic tank, including maintenance intervals.

Pump Drive Device

Layout and assembly drawing of the device connecting the engine to the pump.

Hydraulic Pump

Details of the hydraulic pump, including key parts and delivery volume.

Control Valve

Diagrams and specifications for the main control valve assembly.

Swing Drive Device & Bearing

Assembly and disassembly drawings for the swing drive and bearing.

Swing Motor Assy

Diagram of the swing motor assembly with parts list and hydraulic symbols.

Rotary Joint Assy

Illustrations of the rotary joint assembly, circuit diagram, and external view.

Travel Motor

Disassembly drawing, external view, and hydraulic circuit of the travel motor.

Crawler Shoe Adjusting Device

Diagram and notes for the crawler shoe adjustment mechanism.

Front Idler Assy

Assembly drawing and parts list for the front idler.

Lower Roller Assy

Diagram and parts list for the lower roller assembly.

Rubber Crawler Shoe Assembly

Dimensional drawings of the rubber crawler shoe.

Travel Speed Shift Valve Assy

Diagram of the travel speed shift valve with parts list and hydraulic symbol.

Boom Cylinder

Detailed drawing and parts list for the boom cylinder assembly.

Arm Cylinder

Detailed drawing and parts list for the arm cylinder assembly.

Bucket Cylinder

Detailed drawing and parts list for the bucket cylinder assembly.

Boom Swing Cylinder

Detailed drawing and parts list for the boom swing cylinder assembly.

Blade Cylinder

Detailed drawing and parts list for the blade cylinder assembly.

Spanner Cylinder

Detailed drawing and parts list for the spanner cylinder assembly.

Attachment Assy

Diagram of the attachment assembly with parts list and installation notes.

Bucket Assy

Detailed dimensions and material specifications for the bucket assembly.

Attachment Data

Installation data for bucket link, pin, arm point, and hydraulic system.

Electrical Wiring and Locations

Diagrams showing the layout of electrical components and wiring.

Electrical Wiring System Diagram

Schematic of the machine's electrical system and color code for wiring.

Section 3 Operation

Controls and Instruments Overview

Diagram identifying all operator controls, levers, pedals, and indicators.

Monitor Lamps

Explanation of warning lamps for engine oil pressure, battery charge, and coolant temperature.

Service Hour Meter

Description of the service hour meter for tracking operating hours.

Fuses

Information on the location and function of fuses for electrical protection.

Switches

Details on operating the light switch, engine start switch, and horn switch.

Machine Controls

Operation of the control shut-off lever and left operating lever for boom/swing.

Right Operating Lever Controls

Operation of the right lever for boom, bucket, and arm movements.

Engine Throttle Lever

Instructions for adjusting engine speed using the throttle lever.

Travel Lever Operation

How to operate travel levers for forward, stop, and reverse movement.

High Speed Travel Pedal

Guidance on using the pedal for high-speed travel, including cautions.

Blade Lever Operation

Instructions for raising and lowering the machine's blade.

Boom Swing Pedal Operation

How to operate the boom swing pedal for left and right movements.

Before Starting the Engine

Pre-start checks including walk-around inspection, lubrication, and fluid levels.

Starting Engine

Procedure for starting the engine, including pre-heating and warm-up.

Jumper Cable Starting

Step-by-step guide for starting the engine using jumper cables.

After Starting the Engine

Procedures for warm-up after the engine starts, including hydraulic fluid warm-up.

Break-in Operation

Recommended break-in procedure for new machines to ensure longevity.

Backhoe Operation

Illustrates lever operations for boom, bucket, arm, and swing functions.

Operating Special Attachments

Instructions for operating single and double action attachments like breakers.

Traveling the Machine

Guidance on straight travel, including safety precautions and direction control.

Steering Control

Methods for turning the machine: pivot turns and spot turns.

High Speed Travel

Cautions and procedures for high-speed travel, especially on grades.

Caution on Travel on a Grade

Safety guidelines for operating on slopes to prevent tipping or slippage.

Crawler Extension;Retraction

Procedure for extending and retracting the machine's crawler tracks.

Towing Procedures

Safety warnings and recommendations for towing a disabled machine.

Lifting the Machine

Instructions and safety precautions for lifting the excavator.

Loading and Unloading

Guidelines for safely loading and unloading the machine onto trucks or trailers.

Rubber Track Shoe Precautions

Advice on preventing damage and wear to rubber track shoes.

Parking the Machine

Steps for safely stopping and parking the machine at the end of the work day.

Emergency Engine Stop

Procedure for stopping the engine immediately in an emergency.

Section 4 Maintenance

Maintenance Intervals

Table outlining maintenance checks and item replacements based on service hours.

Lubrication Chart

Chart detailing lubrication points, servicing items, and intervals.

Recommended Lubrication Table

Specifies recommended lubricants, refill capacities, and change intervals.

Tracks Check and Adjustment

Procedure for measuring and adjusting track tension, including safety warnings.

Rubber Track Shoe Maintenance

Guidelines for repairing or replacing rubber track shoes based on wear and damage.

Fuses and Fusible Link

Details on fuse replacement, case location, and fusible link function for electrical protection.

Battery Maintenance

Instructions for cleaning, recharging, inspecting, and topping up the battery.

Change the Bucket

Procedure for removing and installing the machine's bucket, including safety.

Daily Maintenance and Checks

Covers checks for engine oil, coolant, hydraulic oil levels, fuel tank, and water sedimenter.

50 Hours Maintenance

Specific maintenance tasks to be performed every 50 service hours.

250 Hours Maintenance

Maintenance procedures for engine oil and filter, and air cleaner elements.

1000 Hours Maintenance

Procedure for changing the travel drive oil.

Change Hydraulic Oil and Strainer

Steps for changing hydraulic oil and cleaning the hydraulic tank strainer.

2 Years Maintenance

Procedure for changing the engine coolant and related system checks.

Unusual Operating Conditions

Precautions for operating in extreme cold, heat, dusty, or humid/saltwater environments.

Long Term Storage

Procedures for preparing the machine for long-term storage and post-storage steps.

Hydraulic System Pressure Settings

Specifications and procedures for setting and measuring hydraulic relief valve pressures.

Section 6 Performance Standards

Hydraulic Pressure

Standard and allowable hydraulic pressure values for various functions.

Lever Force

Specifications for the force required to operate control levers for different functions.

Spool Stroke (Control Valve)

Measurement of spool stroke for control valve operations.

Swing Performance

Standards for swing operating speed, natural drift, and floating angle.

Travel Performance

Standards for travel speed, alignment, natural drift, and crawler belt time.

Blade Cylinder Speed

Specifications for the speed of the blade cylinder during extension and retraction.

Boom Swing Cylinder Speed

Specifications for the speed of the boom swing cylinder during extension and retraction.

Cylinder Drift

Measurement standards for the drift of boom, arm, and bucket cylinders.

IHI 9NX Specifications

General IconGeneral
BrandIHI
Model9NX
CategoryExcavators
LanguageEnglish

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