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ilco 045 HD User Manual

ilco 045 HD
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045 HD
INSTRUCTION MANUAL
IMPORTANT! Read these instructions before you use your new 045 HD Key Machine.
Ensure that all safety recommendations are followed!
See page 3 for instructions.
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ilco 045 HD Specifications

General IconGeneral
Brandilco
Model045 HD
CategoryTools
LanguageEnglish

Summary

Safety Information

General Safety

Essential safety practices for operating the key machine, including personal protection and equipment handling.

Electrical Safety

Precautions related to the machine's electrical operation, grounding, and avoiding hazardous environments.

Grounding Instructions

Detailed steps for proper grounding to prevent electric shock and ensure safe operation.

Introduction and Unpacking

Unpacking Instructions

Guidance on safely removing the key machine from its packaging and initial setup procedures.

Machine Safety Precautions

Specific safety rules for operating the 045 HD key machine, including eye protection and proper usage.

Operating Parts Identification

Exploded View Diagram

Exploded View Parts List

How to Duplicate Keys

Unpacking and Test Keys

Initial setup and use of test keys for verifying machine accuracy during key duplication.

Proper Key Cutting Techniques

Essential techniques for accurate key duplication, including vise jaw usage and cutter care.

Key Duplication Procedures

General Procedures

Steps for properly duplicating keys, from selecting blanks to the cutting process.

Four-Way Vise Jaw Usage

Explains the different positions of the four-way vise jaws for various key types.

Aligning Keys in Vise Jaws

Aligning Keys with Shoulders

Method for aligning keys with shoulders using the key gauge for precise cuts.

Aligning Keys without Shoulders

Techniques for aligning keys without shoulders, using tips or recessed tips for positioning.

Cutting Operation and Cutter Replacement

General Operating Sequence

Step-by-step guide for the key cutting process, including carriage movement and burr removal.

Replacing the Cutter

Information on the cutter, signs of dullness, and the procedure for replacing it.

Adjustments

Adjusting for Depth of Cut

Procedure for calibrating the depth of cut for accurate key duplication.

Adjusting for Spacing

Guidance on setting up the key gauge assembly for proper spacing.

Adjust the Carriage Stop

Procedure to adjust the carriage stop to prevent cutter damage.

Cleaning

Recommendations for maintaining the key machine's cleanliness for optimal performance.