IMER KOINE 35 - Troubleshooting Guide; Machine Start Issues; Operation and Flow Problems; Error Messages and Water Issues

11
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IMER U.S.A. Inc.
INCONVENIENTI
CAUSE RIMEDI
La macchina non parte Acqua
:DWHUSUHVVXUHWRRORZWKHJDXJHVKRZVSUHVVXUHEHORZEDUJUHHQODPSRQ"
WKHGLVSOD\VKRZVWKHWH[W+

2
&KHFNWKDWZDWHULVGHOLYHUHGIURPWKHVXSSO\KRVH
&KHFNWKDWWKHZDWHUILOWHULVFOHDQ
&KHFNWKDWWKHZDWHUSXPSLVVZLWFKHGRQ
,IWKHSXPSFROOHFWVIURPDWDQNFKHFNWKDWLWKDVEHHQSULPHGDQGWKHUHDUH
QROHDNVIURPFRXSOLQJV
Machine does not start Material
-3URGXFWWRRGU\LQPL[LQJFKDPEHU
PRUWDUSXPSVHL]HG"UHGODPSRQ"
,QLWLDOVWDUWXSQRWSHUIRUPHGFRUUHFWO\VHHSDUD
:DWHUIORZUDWHVHWWLQJWRRORZVHHSDUD
1RZDWHUGHOLYHUHGWRPL[LQJFKDPEHU
ZDWHULQOHWREVWUXFWHGZDWHUVROHQRLGYDOYHPDOIXQFWLRQ
Machine does not start Air
-7KHDLUSUHVVXUHZLWKMHWYDOYHFRPSOHWHO\RSHQGRHVQRWIDOOEHORZWKHPLQLPXP
SUHVVXUHYDOXHRQWKHPDFKLQHSUHVVXUHVZLWFKWDEOH
&KHFNWKDWWKHDLUKRVHLVQRWEHQWRUREVWUXFWHGR
&KHFNWKDWWKHMHWQR]]OHLVSHUIHFWO\FOHDQ
Machine does not start
and compressor does not
start and the blue light is
OFF
Electrical current
- 1RFXUUHQWGHOLYHUHGWRFRQQHFWRURIVLWHSDQHO
IXVHV"
1RSRZHUGHOLYHUHGWRPDFKLQH
GHIHFWLYHFRQQHFWRUFRQQHFWLRQ"ORRVHFDEOH"
0DLQVZLWFKQRW21
&KHFNSRLQWVOLVWHGDORQJVLGH
Machine does not start but
compressor starts
Electrical current
6WDUWVHOHFWRUVZLWFKQRWLQFRUUHFWSRVLWLRQ
0L[LQJFKDPEHURSHQ
VWDUWVWRSSXVKEXWWRQODPSRQ"
0RUWDUSXPSPRWRUFRQQHFWRUQRWLQVHUWHG
VWDUWVWRSSXVKEXWWRQODPSRQ"
/RZZDWHUSUHVVXUHVZLWFKWULSVRQVWDUWXS
ZDWHUSXPSVZLWFKHGRQ?see also "machine does not start due to water)
&KHFNSRLQWVOLVWHGDORQJVLGH
Cell wheel does not start Material
0DWHULDOKDUGHQHGLQKRSSHU
0DWHULDOWRRFRPSDFWLQKRSSHU
PDFKLQHPRYHGZLWKKRSSHUIXOO"
&KHFNWKDWZDWHUGRHVQRWFRQWLQXHWRHQWHUWKHPL[LQJFKDPEHUZKHQWKH
PDFKLQHLVVWDWLRQDU\
(PSW\KRSSHUVHHSDUDDQGILOOZLWKIUHVKPDWHULDO
Mortar pump and/or cell
wheel does not start
Electric current
6WDUWLQJSRZHUYROWDJHLQVXIILFLHQW
UHGODPSLOOXPLQDWHVDIWHUDIHZVHFRQGV"
0RWRUIDXOW\
)DXOW\FDEOH
)DXOW\FRQQHFWRU
(QVXUHWKDWWKHHOHFWULFFDEOHVHFWLRQLVDGHTXDWHVHHSDUD
&KHFNWKHFXUUHQWOLQHWRWKHVLWHSDQHODQGVLWHSDQHOFRQQHFWRU
&KHFNPRWRUVHOHFWULFFDEOHVDQGFRQQHFWRUV
Machine does not stop
and/or compressor does
not stop
Air
-$LUKRVHGHIHFWLYH
KRVHFXW"$LUOHDNVIURPFRXSOLQJV"
&RPSUHVVRUDLUVXSSO\ORZ
-HWDLUYDOYHIDXOW\EORFNHGLQRSHQSRVLWLRQ
&KHFNWKHDLUKRVHDQGFRXSOLQJVLQSDUWLFXODUDQGUHSODFHLIQHFHVVDU\
&KHFNDLUILOWHUVHHSDUD
&KHFNFRPSUHVVRUUHOLHIYDOYH
Machine stops after
starting up
Water
-,QWDNHILOWHUFORJJHG
3UHVVXUHUHGXFHUILOWHUFORJJHG
-:DWHUKRVHWRRORQJDQGRUWRRQDUURZ
:DWHUVXSSO\LQVXIILFLHQW
&KHFNSRLQWVOLVWHGDORQJVLGHFOHDQILOWHUVFKHFNIRUDGHTXDWHIORZUDWHIURPWKH
ZDWHUKRVHDWOHDVWOPLQLIZRUNLQJZLWKOLPHFHPHQWEDVHGSODVWHUDWOHDVW
OPLQZLWKJ\SVXPEDVHGSODVWHUVDQGUHSODFHKRVHLIQHFHVVDU\RUFROOHFW
ZDWHUIURPDQDX[LOLDU\WDQN
The machine stops during
operation
The following texts appear
on display
- ERR00 :+RSSHUJULOOHRSHQRULQFRUUHFWO\ORFDWHG
6FUHZSXPSPRWRUWKHUPDOFXWRXWVHH(UU
(PHUJHQF\EXWWRQSUHVVHG
6\VWHPPDOIXQFWLRQ
(QVXUHWKHJULOOHLVSURSHUO\ORFDWHG
:DLWIRULWFRROGRZQWKHQUHVWDUW
5HVHWWKHHPHUJHQF\EXWWRQ
&RQWDFW$VVLVWDQFH6HUYLFH
- ERR01 : +LJKFLUFXLWERDUGWHPSHUDWXUH,QYHUWHU :DLWIRULWFRROGRZQWKHQUHVWDUW
- ERR02 : +LJKVFUHZSXPSPRWRUWHPSHUDWXUH
7KHPRWRUKDVEHHQVXEMHFWHGWRRYHUORDGLQJIRUDORQJWLPH
:DLWIRULWFRROGRZQWKHQUHVWDUW
&RUUHFWWKHPL[WXUHLQXVH
- ERR03 : 7RRPXFKSRZHUUHTXLUHGIURPVFUHZSXPSPRWRUPRWRUMDPPHG $GGZDWHUWRPL[WXUH
$GGELQGHUWRPL[WXUH
8VHVDQGZLWKRSWLPL]HGSDUWLFOHVL]HFXUYH
5HPRYHEORFNDJH
- ERR04 :
6FUHZSXPSPRWRURYHUORDGZDUQLQJ 8VHVDQGZLWKRSWLPL]HGSDUWLFOHVL]HFXUYH

$ GGZDWHUWRPL[WXUH
$GGELQGHUWRPL[WXUH
5HGXFHVFUHZSXPSPRWRUVSHHG
(QVXUHWKDWWKHSRZHUYROWDJHLVLQWKHUDQJH9WR9ZKHQWKHPDFKLQHLV
RSHUDWLQJWKDWWKHSRZHUFDEOHVDUHSURSHUO\UDWHGDQGWKDWQRRWKHUHTXLSPHQW
FUDQHVOLIWVVDZVFRQFUHWHPL[HUVHWFLVFRQQHFWHGWRWKHVDPHVXSSO\
- ERR05 : 7KHFRPSUHVVRUWXUQVRQDQGRIIWRRIUHTXHQWO\DOWKRXJKWKHDLUWDSSXW
RQWKHVSUD\MHWLVFORVHG
$LUKRVHSXQFWXUHG
/HDNDJHIURPXQLRQV
5HSODFHWKHJDVNHWV
6HDOWKHFRXSOLQJV
5HSODFHWKHDLUWDSRIWKHVSUD\MHW
- ERR06 : ,QVWDQWDQHRXVSRZHUYROWDJHRYHU9 &KHFNWKHTXDOLW\RIWKHFXUUHQWGHOLYHUHGE\WKHSRZHUVXSSO\TXDOLILHG
HOHFWULFLDQ
- ERR07 : &XUUHQWORVVWRJURXQGRUV\VWHPPDOIXQFWLRQ &RQWDFW$VVLVWDQFH6HUYLFH
&KHFNIRUZDWHULQV\VWHP
- ERR 08 : 3RZHUYROWDJHWRRORZ
/RZHUWKDQ9
(QVXUHWKDWWKHSRZHUYROWDJHLVLQWKHUDQJH9WR9ZKHQWKHPDFKLQHLV
RSHUDWLQJWKDWWKHSRZHUFDEOHVDUHSURSHUO\UDWHGDQGWKDWQRRWKHUHTXLSPHQW
FUDQHVOLIWVVDZVFRQFUHWHPL[HUVHWFLVFRQQHFWHGWRWKHVDPHVXSSO\
- ERR09 ::KHHOPRWRURYHUORDGRQORDGLQJFHOO 5HPRYHEORFNDJHDQGDQ\HQFUXVWDWLRQ
5HPRYHDQ\IRUHLJQPDWWHU
------------ : IQSXWYROWDJHLQH[FHVVRI9
&KHFNSRZHUVXSSO\FRQQHFWLRQ &KHFNSRZHUYROWDJHDWVRXUFHLWPXVWQRWH[FHHG9
- BLOC : ,QSXWYROWDJHLQH[FHVVRI9
&KHFNZKHWKHUWKHVWDWRUDQGURWRUDUHMDPPHGWRJHWKHU
)RUHLJQPDWWHULQKRSSHUPL[LQJFKDPEHU
5HPRYHURWRUDQGVWDWRUDQGXQMDPUHSODFHWKHP
5HPRYHIRUHLJQPDWWHUIURPKRSSHUPL[LQJFKDPEHU
- STOP :&ORVHGMHWDLUZDUQLQJ
-HWQR]]OHDLUKRVHEORFNHGPDFKLQHGRHVQRWVWRSDIWHUKDOW
7KHZDUQLQJDXWRPDWLFDOO\GLVDSSHDUVLIWKHPDFKLQHVWDUWVQRUPDOO\DIWHUWKHKDOW
&OHDQWKHDLUQR]]OHDQGXQEORFNWKHDLUKRVH
- H2O ::DWHUSUHVVXUHEHORZEDULQVXIILFLHQWIORZSUHVVXUHIRUFRUUHFW
RSHUDWLRQ
7KHPDFKLQHWXUQHGRIIDQGRQDJDLQE\LWVHOI+2IODVKHVRQWKHGLVSOD\IRUD
IHZVHFRQGV
$LULQKR VHV\VWHP
6ZLWFKRQWKHPDFKLQHVZDWHUSXPS
&KHFNWKDWWKHVXSSO\SUHVVXUHGRHVQRWGURSEHORZEDUZKLOHWKHPDFKLQHLV
SXPSLQJLIQHFHVVDU\WDNHWKHZDWHUIURPDOLWUHWDQNDSSUR[LPDWHVL]H
&KHFNWKDWWKHZDWHUFLUFXLWILOWHUVDUHFOHDQ
'UDLQZDWHUIURPWKHSXUJHFRFNWREOHHGDOODLUIURPWKHKRVHV\VWHP
Material flow stops
(air bubbles)
Mixing
-0L[HUQRWVXLWHGWRSURGXFW
0DWHULDOGDPSLQKRSSHU
&OHDQWKHPL[HUDQGLIQHFHVVDU\UHSODFHZLWKRQHPRUHVXLWHGWRSURGXFWVXVHG
&OHDQWKHPL[HUDQGLIQHFHVVDU\UHSODFHZLWKRQHPRUHVXLWHGWRSURGXFWVXVHG
Material flow stops Clogging
-0DWHULDOKRVHFORJJHG
- 6SUD\MHWFORJJHG
5HPRYHR E VWUXFWLRQ
Material delivered to jet not
constant, too hard or too
liquid
Pre-mixed material deteriorated
Screw-stator pair worn
Screw-stator pair worn
Water pressure reducer faulty (ref.)
Water solenoid valve faulty
Water system settings incorrect
Electric cable too long and too narrow
&KHFNSRLQWVOLVWHGDORQJVLGH
Water increases in mixing
chamber during operation
Screw-stator pair worn
Pipeline clogging
5HSODFHVFUHZVWDWRU
5HPRYHR E VWUXFWLRQ
Water increases in mixing
chamber with machine
stationary
Solenoid valve faulty &KHFN
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