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Ingersoll-Rand 4WCC4024A1000A User Manual

Ingersoll-Rand 4WCC4024A1000A
24 pages
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SSAAFFEETTYY WWAARRNNIINNGG
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and
air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered
equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the
literature and on the tags, stickers, and labels that are attached to the equipment.
September 2018
1188--EEBB2299DD11--11FF--EENN
Single Packaged Heat Pump
14 SEER Convertible, 2 5 Ton
4WCC4024A1000A
4WCC4030A1000A
4WCC4036A1000A
4WCC4042A1000A
4WCC4048A1000A
4WCC4060A1000A
NNoottee:: “Graphics in this document are for representation only. Actual
model may differ in appearance.”
Installer’s Guide
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Ingersoll-Rand 4WCC4024A1000A Specifications

General IconGeneral
BrandIngersoll-Rand
Model4WCC4024A1000A
CategoryHeat Pump
LanguageEnglish

Summary

Safety Warnings and Hazards

Hazardous Voltage Warning

Electrical hazards, severe injury, or death; use lockout/tagout.

Qualified Personnel Electrical Hazard

Service by qualified personnel only to reduce electrical shock risk.

Grounding Device Requirement

Reconnecting all grounding devices is mandatory for safety.

R-410A Refrigerant Safety Precautions

Use proper equipment for R-410A; caution on pressure limits.

Access Panel Installation Hazard

Operating unit without access panels can cause severe injury or death.

Chemical Exposure and Reproductive Harm

Product exposure to chemicals like lead, known to cause cancer/birth defects.

Introduction to the Installer's Guide

Inspect Shipment Procedure

Instructions for checking the unit for shipping damage and verification.

Unit Clearances and Dimensions

2-3 Ton Models Dimensional Diagram (Figure 1)

Diagram showing clearances and dimensions for 2-3 ton models.

2-3 Ton Models Weight and Center of Gravity Data (Figure 2)

Table and diagram for weights and CGS of 2-3 ton models.

2-3 Ton Models Service Clearance Data (Figure 3)

Recommended service and combustible clearances for 2-3 ton models.

3.5-5 Ton Models Dimensional Diagram (Figure 4)

Diagram showing clearances and dimensions for 3.5-5 ton models.

3.5-5 Ton Models Weight and Center of Gravity Data (Figure 5)

Table and diagram for weights and CGS of 3.5-5 ton models.

3.5-5 Ton Models Service Clearance Data (Figure 6)

Recommended service and combustible clearances for 3.5-5 ton models.

Location and Recommendation Information

Horizontal Airflow Unit Placement

Guidelines for locating and installing horizontal airflow units.

Down Airflow Unit Placement

Guidelines for locating and installing down airflow units.

Unit Installation Procedures

Ground Level Unit Installation Steps

Procedures for installing the unit on a ground level pad.

Rooftop Curb Mounting Installation

Instructions for installing a roof mounting curb for the unit.

Converting Unit to Down Airflow

Steps to convert the unit from horizontal to down airflow.

Full Perimeter Roof Curb Installation

Guidance on assembling and installing a full perimeter roof mounting curb.

Lifting and Rigging Safety Guidelines

Safety precautions and procedures for lifting and rigging the unit.

Unit Placement on Mounting Curb

Method for positioning and setting the unit onto the mounting curb.

Rooftop Frame Mounting with Sleeper Rails

Procedure for frame mounting using sleeper rails for rooftop installation.

Rooftop Frame Mounting for Frame Applications

Guidelines for frame mounting for rooftop applications with frames.

Detailed Lifting and Rigging Information

Detailed figures and tables for lifting and rigging procedures.

Roof Curb Dimensions Table

Table providing dimensions for customer-supplied roof curbs.

Rooftop Horizontal Airflow Frame Illustration

Illustration of a typical rooftop installation with horizontal airflow and frame.

Rooftop Down Airflow Frame Illustration

Illustration of a typical rooftop installation with down airflow and frame.

Downflow Ductwork Attachment Guide

Instructions for attaching downflow ductwork to roof curbs or frames.

Horizontal Ductwork Connection and Insulation

Guidelines for insulating and connecting horizontal ductwork.

Condensate Drain Piping Requirements and Practices

Details on condensate drain connection, trap, and piping practices.

Air Filter Installation Options

Information on installing air filters or filter racks in the unit.

Field Supplied Filter Rack Size Specifications

Table listing filter sizes and corresponding CFM for field-supplied racks.

Electrical Wiring and Connection Standards

Requirements for electrical wiring, grounding, and connections per codes.

Electrical Power Supply and Protection Measures

Ensuring adequate power supply, overcurrent protection, and voltage compliance.

Disconnect Switch and Power Wiring Installation

Proper installation of a disconnect switch and running power supply lines.

Field Wiring Diagram Overview

Diagrams illustrating field wiring for single power entry and accessories.

Control Wiring and Thermostat Wire Sizing

Guidelines for low voltage control wiring and thermostat wire sizing.

Unit Startup Procedures

Pre-Start Quick Checklist

A comprehensive checklist before starting the unit.

Cooling Mode Startup Procedure

Procedures for starting the unit in cooling mode and fan operation.

Heating Mode Startup Procedure

Procedures for starting the unit in heating mode and fan operation.

Operational Checks and Shutdown Procedures

Performing pressure and voltage checks, and shutdown procedures.

Sequence of Operation

General System Operation and Fan Settings

Overview of automatic heating/cooling cycles and fan settings.

Cooling Mode Cycle Description

Detailed steps for the unit's cooling cycle operation.

Heating Mode Cycle Description

Detailed steps for the unit's heating cycle operation.

Supplementary Heat Engagement Process

Explanation of how supplementary electric heat engages.

Demand Defrost Cycle Operation

Description of the defrost cycle control and operation.

Defrost Control Mechanism Explanation

How the system measures delta-T to initiate and terminate defrost.

Final Installation Checklist and Maintenance

Final Installation Inspection Points

Checklist for final unit inspection before handover.

Owner's Periodic Maintenance Tasks

Periodic maintenance tasks for the unit owner.

Recommended Service Maintenance Checks

Recommended annual service checks by a qualified technician.

Important Product Information

Service Information and Troubleshooting Tips

Steps to take before calling for service and contact information.

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