Ingersoll-Rand CENTAC User Manual

INGERSOLL-RAND 
CENTAC
CENTACCENTAC
CENTAC 
Instruction Manual

Ingersoll-Rand CENTAC Specifications

General

Brand	Ingersoll-Rand
Model	CENTAC
Category	Air Compressor
Language	English

Summary

Warranty and Liability Limitations

Warranty Details

Details the warranty period, conditions, and exclusions for the equipment.

Limitation of Liability

Defines the seller's liability limits and exclusions for contract, negligence, or other claims.

Section 1: Planning & Installation

Safety Guidelines and Procedures

Covers essential safety rules, program guidelines, and specific precautionary measures for operation and maintenance.

Receiving, Handling, and Storage

Guidelines for inspecting, handling, and storing the compressor unit upon receipt.

Installation Planning and Site Preparation

Discusses critical factors for satisfactory machinery operation, cost-effective installation, and site preparation.

Plant Layout, Foundation, and Environment

Covers optimal compressor location, foundation requirements, and environmental considerations like ventilation and noise.

Leveling and Grouting

Details the process of leveling the unit using wedges/shims and the method for grouting the baseplate.

Air Piping Systems

Explains requirements for inlet, bypass, discharge air piping, including filters, silencers, and expansion joints.

Control, Instrument, and Water Piping

Details requirements for control air, instrument air, and water systems, including specifications and connections.

Electrical Connections and Lubrication

Covers electrical connection requirements, components, lubrication system, and lubricant specifications.

Pre-Startup Checks and Assistance

Lists recommended tools, connection types, and critical pre-startup checks, plus support contact information.

Section 2: Description

Centac Compressor Overview

Introduces the Centac compressor, its features, benefits, and package overview.

Compressor Components and Systems

Details rotor assemblies, bearings, seals, diffusers, intercoolers, lubrication system, and oil pumps.

Section 3: Operation

Safety and Pre-Start Procedures

Covers safety, pre-start checklists, initial start preparation, and alignment/lubrication procedures.

System Adjustments and Settings

Details coupling alignment, lubrication, driver prep, control system, valve, and oil pressure adjustments.

Starting, Stopping, and Cold Weather Operation

Provides routine start/stop procedures, operating guidelines, and cold weather considerations.

Section 4: Maintenance

Maintenance Schedules and Checks

Covers daily, quarterly, semiannual, and annual maintenance schedules and inspection points.

Component Maintenance Procedures

Details maintenance for filters, piping, valves, bearings, traps, and other key components.

Section 5: Troubleshooting

Troubleshooting Start-up and Oil Issues

Addresses common problems like start failures, ineffective prelube pump, high oil temperature, and low oil pressure.

Troubleshooting Air, Pressure, and Vibration

Helps diagnose and correct issues related to high air temperature, low seal air, low operating air pressure, and high vibration.

Troubleshooting Load, Air System, and Power Issues

Guides on diagnosing problems like fail to load, low system air, surging, excessive power consumption, and high motor amperage.

Section 6: Parts and Service

Service and Parts Information

Provides information on service procedures, aftermarket services, and the commitment of Ingersoll-Rand.

Parts Identification and Ordering

Covers parts identification, ordering, return goods policy, and emergency parts service.