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Ingersoll-Rand HP825WCU User Manual

Ingersoll-Rand HP825WCU
434 pages
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Book 35393560 (12/02)
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This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
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OPERATING, MAINTENANCE,
PARTS MANUAL
COMPRESSOR MODELS
Portable Power
P.O. Box 868 -- 501 Sanford Ave
Mocksville, N.C. 27028
Code: D
VHP825WCU
HP935WCU
XP1050WCU
HP825WCU
XP900WCU
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Ingersoll-Rand HP825WCU Specifications

General IconGeneral
BrandIngersoll-Rand
ModelHP825WCU
CategoryAir Compressor
LanguageEnglish

Summary

OPERATING, MAINTENANCE, PARTS MANUAL

SECTION 1 - SAFETY

Safety Precautions

General safety instructions for operation and maintenance.

Hazardous Substance Precaution

Information on hazardous substances used and produced by the machine.

SAFETY LABELS

Explanation of Safety Labels

Defines DANGER, WARNING, CAUTION, and NOTICE symbols.

SECTION 2 - Warranty

SECTION 4 - GENERAL DATA

Model Specifications

Technical data including rated delivery, pressure, engine model, and dimensions.

SECTION 5 - OPERATION

Starting

Procedures for starting the engine, including cold weather and auto-start options.

Automatic Shutdown/Diagnostics

Explanation of automatic shutdown conditions and diagnostic lamps.

Operating Controls & Instruments

Description of control panel layout and instrument functions.

IQ System

Maintenance

Daily, weekly, and yearly maintenance requirements for the IQ System.

SECTION 6 - MAINTENANCE

250 Hour / 6 Month Procedures

Maintenance for fuel filters, lubricating oil, and coolant.

1,500 Hour Procedures

Maintenance for overhead set, water pump, and turbocharger.

6,000 Hour Procedures

Maintenance for air compressor, fuel pump, and injectors.

SECTION 7 - LUBRICATION

Compressor Oil Change

Procedure for changing compressor lubricating oil and filters.

Portable Compressor Fluid Chart

Chart for selecting correct compressor fluid based on pressure and temperature.

SECTION 8 - Trouble Shooting

DECAL LOCATION

WIRING DIAGRAM & PARTS

Auto Start / Stop Wiring Diagram

Schematic illustrating the wiring for the autostart system.

INSTALLATION:

Autostart System Installation Steps

Step-by-step instructions for installing the autostart system.

TEST PROCEDURE

Autostart Test Procedure

Steps for testing and verifying the autostart system functionality.

SECTION 12 - ENGINE OPERATION and MAINTENANCE MANUAL

Section 1 - Operating Instructions

Guidance on engine operation, starting, and shutdown.

Section 2 - Maintenance Guidelines

General information and schedule for engine maintenance.

Section A - Adjustment, Repair and Replacement

Turbocharger

Procedures for removing and installing the turbocharger.

Section D - System Diagrams

SECTION TS - Troubleshooting Symptoms

Troubleshooting Symptoms Charts

Charts to aid in diagnosing specific engine symptoms.

SECTION V - Maintenance Specifications

Lubricating Oil Recommendations and Specifications

Recommendations for engine lubricating oils.

SECTION W - Warranty

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