Ingersoll-Rand Sierra HH 200 User Manual

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SL, SM & SH 90, 110, 132, 150, 200, 250 & 300 (50Hz)

L, H & HH 125, 150, 200, 250, 300, 350 & 400 (60Hz)

This manual contains

important safety information

and must be made available

to personnel who operate and

maintain this machine.

OPERATION AND MAINTENANCE MANUAL

LIBRO D’USO E MANUTENZIONE

MANUAL DE MANEJO Y MANTENIMIENTO

MANUAL DE OPERAÇAO E CONSERVAÇAO

C.C.N. : 80441306

REV. : D

DATE : JANUARY 2010

en pt it es

ENGLISH

PRINT LANGUAGE

PORTUGUESE

SPANISH

ITALIAN

Table of Contents

Questions and Answers:

N
Nichole GilesAug 25, 2025
What causes a Ingersoll-Rand Air Compressor to fail to load?
- B
  Brenda BentonAug 26, 2025
  If your Ingersoll-Rand Air Compressor fails to load, start by checking for leaking seals in the hydraulic cylinder. If the cylinder doesn't fully stroke when the 'Load' button is pressed, overhaul the hydraulic cylinder. Also, check for a defective load solenoid valve by removing the tube that runs from the load solenoid valve to the hydraulic cylinder. Start the compressor and press the 'Load' button; if oil doesn't come out of the solenoid valve, replace it.
A
ahenryAug 29, 2025
How to get rid of water in Ingersoll-Rand Air Compressor system?
- M
  Mike HernandezAug 29, 2025
  If you find water in your Ingersoll-Rand Air Compressor system, start by inspecting the moisture separator/drain trap for defects and clean if required; replace if defective. Check the trap drain and drain piping for any blockages and clean them. Inspect and clean the aftercooler core if it's dirty. Ensure all enclosure panels are in place. If the unit lacks an aftercooler, consider installing one. Finally, ensure the drain line/drip leg is correctly installed, sloping the drain line away from the trap and installing a drip leg.
V
Vanessa SheltonSep 1, 2025
Why is my Ingersoll-Rand Air Compressor making so much noise?
- C
  Carolyn PalmerSep 1, 2025
  If your Ingersoll-Rand Air Compressor has an excessive noise level, inspect and tighten any loose component mountings. Ensure that all enclosure panels are in place. If the compressor itself is defective, contact an authorized distributor immediately and do not operate the unit.
J
Jeffrey JohnsonSep 5, 2025
What to do with excessive vibration of Ingersoll-Rand Sierra HH 200?
- J
  John HallSep 5, 2025
  If your Ingersoll-Rand Air Compressor is experiencing excessive vibration, inspect and tighten any loose components. If the motor or compressor bearing has failed, contact an authorized distributor immediately and do not operate the unit. Inspect the area for other equipment that may be causing external vibrations.
D
dcurtisSep 8, 2025
Why does the pressure relief valve keep opening on my Ingersoll-Rand Air Compressor?
- J
  Joseph KeithSep 9, 2025
  If the pressure relief valve on your Ingersoll-Rand Air Compressor opens, it could be due to the compressor operating over pressure; adjust the controller set points. Alternatively, the valve itself may be defective and require replacement.

Ingersoll-Rand Sierra HH 200 Specifications

General

Brand	Ingersoll-Rand
Model	Sierra HH 200
Category	Air Compressor
Language	English

Summary

SAFETY

BREATHING AIR PRECAUTION

Precautions regarding the use of compressed air for breathing applications.

Compressed air

Safety considerations for handling and using compressed air.

Electrical

Safety precautions related to the compressor's electrical system.

GENERAL INFORMATION

GENERAL OPERATION

COMPRESSED AIR SYSTEM

LUBRICATION SYSTEM

COOLING SYSTEM (AIRCOOLED)

CAPACITY CONTROL

AUTOMATIC START/STOP CONTROL OPTION

INSTALLATION / HANDLING

COMMISSIONING

Procedures to follow before putting the unit into service after receipt.

LOCATION IN THE PLANT

DISCHARGE PIPING

PRIOR TO STARTING

Essential checks and safety procedures before initial startup.

ELECTRICAL CONNECTION

Guidance on sizing feeder cables and making electrical connections.

COOLING WATER PIPING

VENTING THE WATER SYSTEM

DRIVE MOTOR

Instructions for checking and ensuring correct rotation of the main drive motor.

FAN MOTOR

OPERATING INSTRUCTIONS

EMERGENCY STOP SWITCH

How to use the emergency stop button to halt the compressor immediately.

INTELLISYS MICROPROCESSOR

CURRENT STATUS

The primary display screen showing machine parameters and operating conditions.

MAIN MENU

OPERATOR SETPOINTS

How to view and adjust user-adjustable variables for compressor logic.

OPTIONS

SENSOR CALIBRATION

Procedure for calibrating pressure sensors for accurate readings.

ALARM HISTORY

ALARMS

Information on alarm conditions, their causes, and display.

MAINTENANCE

ROUTINE MAINTENANCE

Overview of periodic maintenance tasks and their intervals.

AIR FILTER CHANGE PROCEDURE

OIL AND OIL FILTER

Instructions for changing the oil and oil filter element.

COMPRESSOR MODULE INPUT SHAFT SEAL REPLACEMENT

MOTOR BEARINGS

TROUBLE SHOOTING

Compressor fails to start

Remedies for issues preventing the compressor from starting.

Compressor shuts down

Solutions for common reasons why the compressor stops unexpectedly.

Low system air pressure

Troubleshooting steps for low air pressure issues.

AIR LEAK

UNLOADING VALVE NOT FULLY OPEN

Compressor fails to load

Remedies for problems preventing the compressor from loading.

Water in system

Excessive noise level

Excessive vibration

Pressure relief valve opens

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