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Ingersoll-Rand Precedent W/DHC036H User Manual

Ingersoll-Rand Precedent W/DHC036H
68 pages
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September 2022
RT-SVX23R-EN
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.
Packaged Rooftop Air Conditioners
Precedent™ — Heat Pump
3 to 10 Tons — 60 Hz
Installation, Operation, and Maintenance
Model Numbers:
WSC036H-WSC060H
Model Numbers:
WSC092H, WSC102H, WSC120H
Model Numbers:
W/DHC036H-W/DHC120H

Table of Contents

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Ingersoll-Rand Precedent W/DHC036H Specifications

General IconGeneral
BrandIngersoll-Rand
ModelPrecedent W/DHC036H
CategoryHeat Pump
LanguageEnglish

Summary

Introduction

Warnings, Cautions, and Notices

Defines advisory types (Warning, Caution, Notice) for safety and operational guidance.

Important Environmental Concerns

Discusses the impact of chemicals on the ozone layer and responsible refrigerant handling.

Important Responsible Refrigerant Practices

Outlines best practices for refrigerant handling and technician certification requirements.

Model Number Descriptions

Model Number Breakdown

Explains the meaning of each digit in the unit model number for identification.

Model Number Notes

Provides important clarifications and exceptions related to specific model number digits and configurations.

General Information

Unit Inspection and Storage

Details procedures for inspecting units upon arrival and proper storage to prevent damage.

Unit Description and Controls

Describes unit features, components like ReliaTel™ Control, and optional interfaces (RTCI, RLCI).

System Input Devices and Functions

Explains various sensors and switches that provide input to the control system for unit operation.

Pre-Installation

Fiberglass Wool Handling Precautions

Details safety measures and PPE required when working with fiberglass insulation during installation.

Dimensions and Weights

Installation Clearances and Rigging

Provides diagrams and data for unit placement, clearances, and rigging procedures.

Unit and Corner Weight Data

Lists detailed weight specifications for various unit models and corner weight distributions.

Installation

Foundation and Ductwork Requirements

Outlines foundation needs, roof curb installation, and ductwork connection guidelines.

Rigging and Unit Placement

Details procedures for rigging units, including safety warnings and alignment.

General Unit Requirements

Provides a checklist for essential steps required for successful commercial unit installation.

Horizontal Discharge Conversion

Details steps for converting units to horizontal discharge for specific models.

Main Electrical Power Requirements

Covers main power requirements, grounding, and through-the-base gas installation procedures.

Condensate Drain Configuration

Explains how to configure condensate drains for front, base, or through-the-base drainage.

Field Installed Power Wiring

Details requirements for field-installed power wiring, including grounding and conductor sizing.

Field Installed Control Wiring

Covers procedures for field-installed control wiring, including low voltage and wiring practices.

Controls Using 24 Vac

Explains wiring considerations for 24 Vac controls, including conductor resistance and routing.

Controls Using DC Analog Input/Outputs

Details wiring guidelines for DC analog inputs/outputs and zone sensor module wiring.

Space Temperature Averaging (ReliaTel™ only)

Explains how to set up space temperature averaging using multiple remote sensors.

Typical Field Wiring Diagrams

Illustrates typical field wiring diagrams for various optional controls and system components.

Pre-Start

Voltage Imbalance

Explains how to measure and calculate voltage imbalance in three-phase power for motor protection.

Electrical Phasing (Three Phase Motors)

Details procedures for checking and ensuring correct electrical phasing for proper motor rotation.

Compressor Crankcase Heaters

Discusses the importance and operation of crankcase heaters for compressor oil temperature.

ReliaTel™ Controls Self-Diagnostics

Describes ReliaTel™ control self-diagnostics, test modes, and sequence initiation.

Test Modes

Outlines three methods (Step, Resistance, Auto) for testing unit components during pre-start.

Unit Start-Up

Sequence of Operation Overview

Introduces control options (electromechanical, ReliaTel™) and basic unit operation sequences.

ReliaTel™ Controls - Constant Volume (CV)

Details ReliaTel™ control features for CV units, including anti-short cycle and diagnostics.

Cooling Operation Modes

Explains cooling sequences for units with and without economizers, including staging and low ambient.

Evaporator Fan Operation

Describes ReliaTel™ control of the evaporator fan for cooling-only and gas units.

Multi-Speed Indoor Motor and Fan Output

Covers control of multi-speed indoor motors and associated supply fan output percentages.

Supply Air Pressure Control

Explains how ReliaTel™ controls supply fan speed to maintain duct static pressure.

Supply Air Temperature Controls

Explains controls for cooling/economizer, setpoint reset, and zone temperature management.

Variable Air Volume Applications

Covers supply fan control, minimum output, and discharge air cool setpoint adjustments for VAV units.

ReliaTel™ Cooling with Economizer

Describes how the economizer is utilized to control zone temperature and optimize cooling.

ReliaTel™ Control Dehumidification

Details dehumidification cycles, including single/dual compressor operation and purge cycles.

Economizer Set-Up

Explains how to adjust the economizer's minimum position for ventilation air control.

ReliaTel™ Control Heating Operation

Explains heating control sequences for cooling-only and gas units, including ignition module.

Sequence of Operation - Heat Pumps

Heating Operation and Demand Defrost

Explains heating cycles, defrost initiation, and control logic for maintaining zone temperature.

Emergency Heat and Airflow Verification

Covers emergency heat operation and procedures for verifying proper airflow for unit performance.

Fan Control for Different Fan Types

Details airflow control for direct drive and belt drive fans, including CFM adjustment.

Constant CFM Fan Operation

Describes airflow control for constant CFM direct drive fans and adjustment procedures.

ReliaTel™ Units with Direct Drive Plenum Fan

Explains airflow adjustment for units with direct drive plenum fans using service test modes.

Return Air Smoke Detector Functionality

Explains the function and installation requirements for the return air smoke detector.

Economizer Minimum Position Setting

Details how to set the economizer's minimum damper position for various fan speeds.

Compressor Start-Up Procedures

Guides through starting compressors, verifying rotation, and checking operating pressures.

Heating Start-Up and Final System Setup

Covers heating start-up checks and final procedures before leaving the unit for operation.

Maintenance

Fan Belt Adjustment and Inspection

Provides instructions for adjusting and maintaining fan belt tension for optimal performance.

Fan Belt Replacement Procedures

Details the process for replacing fan belts, including tension gauge usage and force values.

Monthly Maintenance Checks

Outlines routine checks for filters, smoke detectors, condensate drains, and general unit inspection.

Coil Cleaning Procedures

Details the process for cleaning evaporator and condenser coils safely and effectively.

Hail Guard Removal and Reinstallation

Explains how to safely remove and reinstall hail guards for coil access and cleaning.

Final Process and Maintenance Log

Provides a final checklist and a sample log for recording unit data during maintenance.

Troubleshooting

ReliaTel™ Control Diagnostics

Explains how to check system status, LED indicators, and diagnose ReliaTel™ control issues.

System Status Checkout Procedure

Details methods for checking system status using zone sensor LEDs and voltage readings.

System and Failure Diagnostics

Lists common system failures, their causes, and corresponding voltage readings for diagnosis.

Resetting Cooling and Heating Lockouts

Provides methods for resetting cooling and heating lockouts from the space or at the unit.

Zone Temperature Sensor (ZTS) Tests

Outlines procedures for testing ZTS components, including thermistor, setpoints, and mode selection.

LED Indicator Tests

Describes methods for testing unit LEDs (System, Heat, Cool, Service) using meters.

Programmable and Digital Zone Sensor Tests

Details testing procedures for serial communication voltage and ZSM functionality.

RTRM Default Chart and Unit Operation without Sensor

Explains RTRM default modes and temporary operation without a zone sensor.

Unit Economizer Control (ECA) Troubleshooting

Covers troubleshooting the economizer actuator (ECA) status and error codes.

Mixed Air Temperature Low Limit Diagnostic

Explains the diagnostic for mixed air temperature falling below a set limit and its resolution.

Direct Drive Plenum Fan Troubleshooting

Provides procedures for troubleshooting direct drive plenum fans, including motor protection.

Wiring Diagrams

Unit Wiring Diagram Numbers

Lists drawing numbers for various unit schematics, power, and connection diagrams.

Limited Warranty

Heat Pump Warranty Details

Outlines warranty terms for heat pumps, including coverage, exclusions, and duration.

Commercial Use Warranty Terms

Specifies warranty applicability for commercial usage and commercial use definitions.

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