Ingersoll-Rand Thermo King SGCO 4000 User Manual

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Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy effi cient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.
SB-210+
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TK 5XXXX-X-PL
TK 61010-4-MM
©2013 Ingersoll Rand Company
Printed in U.S.A.
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
Distributed by:
SB-210+
Additional text information
to be placed here
TK 5XXXX-X-PL
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
SB-210+
Additional text information
to be placed here
TK 5XXXX-X-PL
Distributed by:
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
Distributed by:
SGSM 4000, SGCM 4000
& SGCO 4000
TK 61010-4-MM (Rev. 0, 02/13)
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
Maintenance Manual

Ingersoll-Rand Thermo King SGCO 4000 Specifications

General

Brand	Ingersoll-Rand
Model	Thermo King SGCO 4000
Category	Portable Generator
Language	English

Summary

Safety Precautions

Battery Hazards

Electrical Hazards

Warnings and precautions regarding high voltage and electrical shock risks.

Controller Repair Safety

Battery Installation and Cable Routing

Unit Description, Features & Options

SG+ Microprocessor Controller

Details on the SG+ controller's function in monitoring and controlling unit operations.

Unit Protection Devices

Controller Description

SG+ Controller Description

Details on the SG+ controller's hardware and automatic control functions.

Navigating the Controller Menus

Data Menu

Alarm List Menu

Message List Menu

Commands Menu

Configuration Menu

Event Log Menu

Operating Instructions

Pretrip Inspection

Importance and procedure for a pre-trip inspection program.

Visual Inspection

Starting the Unit

Step-by-step guide for starting the generator set.

Functional Inspection

Procedure for performing a Pretrip Inspection Test (PTI) on the unit.

PTI (Pretrip Inspection Test)

Detailed steps for initiating and performing the PTI test.

Manual Function Test

Guide to performing individual component tests.

System Setup

Configuration options for engine speed, tank size, date, time, and ID.

Engine Maintenance

DV6NR Diesel Engine Overview

Engine Oil Change

Procedure for changing engine oil and checking the level.

Low Oil Pressure Diagnosis

Troubleshooting steps for low engine oil pressure conditions.

Engine Cooling System

Antifreeze Maintenance Procedure

Engine Fuel System

Bleeding the Fuel System

Alternator Operation and Diagnosis

Alternator Diagnosis

Initial checks and troubleshooting steps for alternator malfunctions.

Test 1 - DSR or Alternator Check

Procedure to determine if the issue lies with the DSR or the alternator.

Test 2 - Alternator Exciter Field Testing

Testing the resistance and insulation of the alternator exciter field.

Test 3 - Alternator Stator Testing

Testing the main alternator stator, rotating rectifier, and windings.

Alternator Replacement

Procedures for removing and installing the alternator assembly.

Structural/Accessory Maintenance

SGSM 4000 Typical Unit Installation

Instructions for installing the SGSM 4000 unit with typical side mount.

SGCM 4000 Unit Installation

SGCO 4000 Clip-on Corner Clamp Unit Installation

SGCO 4000 Clip-on Header Pin Unit Installation

Mechanical Diagnosis

Diagnosing Unit Conditions

Troubleshooting guide for common unit conditions and their possible causes/remedies.