Ingersoll-Rand M150 User Manual

Users guide and maintenance
manual for the generating sets
Réf. GPAO : 33501185101NE
Model
(
s
)
: G200
Control device : M150
Réf. constructeur : 33501185101
Revised (10-12)
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand C
ompany and Doosan
Company or the products of
e
ith
er.

Ingersoll-Rand M150 Specifications

General

Brand	Ingersoll-Rand
Model	M150
Category	Portable Generator
Language	English

Summary

1. Preamble

1.3. Safety instructions and regulations

Guidelines and regulations for safe operation and maintenance.

2. INSTALLATION

2.1. Unloading

4. ROAD TRAILER

4.1 Trailer linkage

4.2 Check before towing

4.4 Unhitching the trailer

5. BATTERY MAINTENANCE

6. FUEL AND CONSUMABLES

SAFETY SYMBOLS

A – DESCRIPTION

1 - STARTING AND STOPPING KEY:

7 - EMERGENCY STOP PUSH BUTTON:

Instantly stops the generator set in case of accident.

IV – REVERSER OF NORMAL/EMERGENCY SOURCES

C) M50 WIRING DIAGRAM

D) WIRING DIAGRAM M150-A50-X200-INS/ATS

Troubleshooting

General Troubleshooting Information

General approach to diagnosing and resolving engine problems.

Precautions For Welding On Engines Equipped With Electronic Engine Control Unit (ECU)

Engine Wiring Diagram (Electronic Instrument Panel)

Diagnostic Trouble Code Procedure (Using Electronic Instrument Panel)

Procedure for diagnosing issues using trouble codes.

Intermittent Fault Diagnostics (With Electronic Controls)

Methods for diagnosing intermittent faults in electronic control systems.

Storage

Engine Storage Guidelines

Preparing Engine for Long Term Storage

Removing Engine from Long Term Storage

Specifications

General OEM Engine Specifications

General technical specifications for OEM engines.

Engine Power Ratings¹ And Fuel System Specifications²

Lubrication and Maintenance Records

Daily (Prestarting) Service

Daily prestarting checks for the engine.

500 Hour/12 Month Service

2000 Hour/24 Month Service

Emission System Warranty

U.S. EPA Emissions Control Warranty Statement

Warranty statement for emissions control parts and components.

GENERATOR PARTS LISTS

GENERATOR MODEL G200

Parts list specifically for the G200 generator model.

INSTALLATION AND MAINTENANCE

LSA 46.2 / 47.1 ALTERNATORS

Manual for Leroy Somer LSA 46.2 / 47.1 alternators.

2 - TECHNICAL CHARACTERISTICS

2.1 - Electrical characteristics

Electrical specifications of the alternators.

2.2 - Mechanical characteristics

Mechanical specifications of the alternators.

2.3 - Excitation system

Details on AREP and PMG excitation systems.

2.3.1 - R448 AVR characteristics

Characteristics and settings for the R448 AVR.

2.3.2 - R 448 power supply connection

3 - INSTALLATION

3.1 - Assembly

3.2 - Inspection prior to first use

3.2.1 - Electrical checks

Electrical checks before initial operation.

3.3 - Terminal connection diagrams

Diagrams showing terminal connections for different configurations.

3.4 - Commissioning

Procedures for commissioning the alternator.

3.5 - Settings

Adjustments and settings for the AVR.

3.5.1 - R 448 settings

Settings for the R 448 voltage regulator.

3.5.2 - Max. excitation setting (excitation ceiling)

How to adjust the maximum excitation setting.

4 - SERVICING - MAINTENANCE

4.1 - Safety measures

Safety precautions for servicing and maintenance.

4.2 - Regular maintenance

4.3 - Fault detection

Methods for identifying and diagnosing faults.

4.5 - Electrical faults

Common electrical faults and their solutions.

4.6 - Dismantling, reassembly

Procedures for dismantling and reassembling the alternator.

4.7 - Installation and maintenance of the PMG

Installation and maintenance of the PMG.

5 - SPARE PARTS

5.1 - First maintenance parts

5.4 - Exploded view, parts list

5.4.1 - Single bearing

5.4.2 - Two-bearing