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General| Brand | Ingersoll-Rand |
|---|---|
| Model | Thermo King SGCM 4000 |
| Category | Portable Generator |
| Language | English |
Covers general practices, battery hazards, electrical hazards, and precautions.
Lists essential safety guidelines and prohibited actions for maintenance.
Details precautions for handling electronic components and controller repair.
Procedures for safe battery installation, cable routing, and removal.
Outlines safety measures for welding on units or containers.
Specifies the locations for finding serial numbers on different unit components.
Identifies and describes various decals found on the SGUM 4000 and SGCO 4000 units.
Provides detailed technical specifications for the DV6NR diesel engine.
Lists technical specifications for the generator output and performance.
Details electrical control system components, default settings, and electrical components.
Outlines the physical attributes, weight, and unit dimensions of the genset models.
Provides torque values for various metric bolt sizes and classes.
Details inspection and service tasks for the microprocessor.
Details inspection and service tasks for the engine system.
Details inspection and service tasks for the electrical system.
Details inspection and service tasks for the structural system.
Provides an overview of the generator set's self-contained, automatic diesel-powered design.
Describes the benefits and components of the EMI 3000 Extended Maintenance Interval package.
Explains the role and features of the SG+ microprocessor controller in managing unit operations.
Details indicator LEDs, protection devices, voltage options, and EcoPower functionality.
Explains the functionality and setup of the optional fuel level sensor.
Compares standard (S) and optional (O) features across SGSM, SGCM, and SGCO models.
Describes the SG+ controller's two-piece design and component layout.
Explains the controller display, keypad functions, and navigation methods.
Covers internal self-checking, hourmeter access, and input/output features of the controller.
Outlines the organization of controller display menus and how to navigate them using keypad.
Details the main menu categories and their respective submenus for accessing unit information.
Describes standard, pause, and link down displays on the controller interface.
Guides through essential checks before operating the generator set for safety and performance.
Details the steps for starting the unit and performing checks after the engine has begun running.
Explains how to perform the Pretrip Inspection Test (PTI) on units with SG+ controller.
Provides instructions for navigating through the controller's main menus and submenus.
Covers displaying, acknowledging, and diagnosing unit alarms recorded by the controller.
Details how to view, acknowledge, and diagnose messages generated by the controller.
Explains the use of the Commands Menu for tests like PTI, Manual Function Test, ECU Service, and System Setup.
Covers C/F Mode, SW/HW Version, Timers/Counters, and Date/Time settings.
Guides on configuring engine type, thresholds, resets, and voltage settings via the controller.
Explains how to set and reset hour meter thresholds for maintenance intervals.
Details how to access and interpret the event log and fuel event history.
Describes how to use LogView software to view and interpret SG+ log files.
Covers battery terminal cleaning, electrolyte level checks, and specific gravity requirements.
Identifies key relays (Run, Ignition, Fuel Pump) and their functions within the control system.
Explains start/preheat relays, wiring checks, and the 12 Vdc charging system operation.
Details testing, removal, and installation procedures for oil pressure and level sensors.
Guides on testing the coolant temperature sensor and checking for correct connections.
Introduces the DV6NR engine, its emission control systems, and ECU monitoring capabilities.
Lists the key components included in the EMI 3000 extended maintenance interval package.
Covers engine oil changes, oil filter replacement, and troubleshooting low oil pressure.
Explains the cooling system, ELC coolant, and antifreeze maintenance procedures.
Details testing, checking the float, and replacing the coolant level switch.
Covers fuel system components, operation, maintenance, bleeding, and fittings.
Guides on draining water from the fuel tank and replacing the fuel filter/water separator.
Describes the operation, maintenance, disassembly, and assembly of the electric fuel pump.
Explains the path of air through the system, including air filter, turbo, and EGR.
Details the EMI 3000 air cleaner and the function of the air flow meter.
Describes the function and maintenance of the turbocharger, intercooler, EGR, and DOC systems.
Specifies the replacement interval for the timing belt and related components.
Explains the use of the Exxotest tool for ECU diagnostics and troubleshooting.
Provides an overview of the 460/230 Vac alternator's components and operating principles.
Details preliminary checks, test instruments, and troubleshooting steps for alternator issues.
Explains the use of a megohmmeter for measuring insulation resistance in the generator set.
Covers general inspection, insulation checks, component inspections, and bearing maintenance.
Provides step-by-step instructions for removing and installing the alternator assembly.
Guides on inspecting the unit for damage and tightening mounting bolts to specified torque values.
Details typical and Keener Arm installation procedures for SGSM 4000 units.
Describes the steps for installing the SGCM 4000 unit using I-Beam centermounts.
Covers installation of SGCO 4000 units using corner clamp and header pin methods.
Provides instructions for cleaning the radiator and after cooler coils.
Offers solutions for common unit conditions like no display, no crank, or engine not starting.
Lists available wiring diagrams, schematic diagrams, and menu flow diagrams with their page numbers.
