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Ingersoll-Rand G Series User Manual

Ingersoll-Rand G Series
216 pages
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Users guide and maintenance
manual for the generating sets
Réf. GPAO : 33501168901NE
Model
(
s
)
: G33
Control device : M150
Réf. constructeur : 33501168901
Revised (10-12)
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand C
ompany and Doosan
Company or the products of
e
ith
er.

Table of Contents

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Ingersoll-Rand G Series Specifications

General IconGeneral
CategoryPortable Generator
Frequency60 Hz
DimensionsVaries by model
Voltage Output120/240V
PhaseSingle-phase
Run TimeVaries by model and load
Starting MethodElectric Start

Summary

Preamble

Introduction and Manual Structure

Overview of the manual's content, structure, and general recommendations.

Pictograms and Meanings

Explanation of warning symbols and pictograms for safety.

Safety Instructions and Regulations

Detailed safety instructions, regulations, and advice for safe operation.

Identifying Generating Sets

Guidance on identifying generating sets and their components.

Installation Procedures

Unloading Generating Sets

Procedures and safety measures for unloading generating sets.

Mobile Site Installation

Specific arrangements and considerations for installing mobile site generating sets.

Road Trailer Handling

Procedures for handling and towing the road trailer, including linkage and checks.

Fuel and Consumables

Mitsubishi Engine Circuit Capacities

Table detailing circuit capacities for Mitsubishi engines.

John Deere Engine Circuit Capacities

Table detailing circuit capacities for John Deere engines.

Volvo Engine Circuit Capacities

Table detailing circuit capacities for Volvo engines.

Safety Symbols Guide

General Danger Warnings

Symbols indicating general dangers, electrical risks, toxic substances, pressure, temperature, and explosion hazards.

Personal Protective Equipment Symbols

Symbols mandating protective clothing, eye, and hearing protection.

Operational & Maintenance Symbols

Symbols for periodic maintenance, battery checks, lifting, and stacking points.

Prohibited Actions Symbols

Symbols indicating forbidden actions like open flames, smoking, and specific fire extinguishers.

Essential Connections & Functions Symbols

Symbols for earthing trailers, emergency stops, and power/earth indicators.

Reference and Information Symbols

Symbols advising reference to documentation and indicating power/earth.

Control Panel Description

Starting and Stopping Key

Explains the function and positions of the starting and stopping key.

Warning Lights and Indicators

Explains the function of various warning lights for system status and faults.

Operating Mode Selection

Describes switches for selecting operating modes (STOP, AUTO, TEST).

Emergency Stop Button

Function of the emergency stop button for immediate engine shutdown.

Monitoring Instruments

Explains the function of instruments like hourmeter, ammeter, voltmeter, and frequency meter.

Generator Set Operation

Starting Procedure

Steps for starting the generator set, including pre-start checks.

Normal Operation

Guidelines for regular inspection and operation of the generator set.

Normal Stopping

Procedures for safely stopping the generator set after operation.

Emergency Stopping

Instructions for using the emergency stop button.

Fault Clearing

Steps to take for clearing identified faults.

Maintenance Schedule

Every 10 Service Hours [Pre-Start Inspection]

Checks to be performed every 10 hours or before starting.

Every 50 Service Hours

Maintenance tasks required every 50 service hours.

First 50 Service Hours of New or Reconditioned Engine

Initial maintenance for new or reconditioned engines.

Every 250 Service Hours or once a year

Maintenance tasks required every 250 hours or annually.

Every 500 Service Hours

Maintenance tasks required every 500 service hours.

Every 1000 Service Hours

Maintenance tasks required every 1000 service hours.

Every 2 Years

Maintenance tasks required every 2 years.

When Required Maintenance

Maintenance tasks to be performed as needed.

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