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Ingersoll-Rand UP6RD-5-175 User Manual

Ingersoll-Rand UP6RD-5-175
26 pages
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C.C.N. : 22231930 US
REV. : A
DATE : APRIL 2003
UP6RD–5–175, UP6RM–5–175, UP6RX–5–175
ENCLOSED 60Hz
OPERATION AND MAINTENANCE MANUAL
This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
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Ingersoll-Rand UP6RD-5-175 Specifications

General IconGeneral
BrandIngersoll-Rand
ModelUP6RD-5-175
CategoryCompressor
LanguageEnglish

Summary

FOREWORD

DECALS

ANSI Safety Symbols

Explains the meaning of graphic forms and ANSI symbols for danger, warning, and caution.

Decal Identification and Locations

Lists and illustrates the location of various safety, warning, and identification decals on the compressor.

SAFETY

General Safety Precautions

Covers general safety, compressed air hazards, electrical safety, materials, and transport guidelines.

Condensate Disposal Safety

Discusses safe and compliant disposal methods for condensate.

GENERAL INFORMATION

Single Phase Wiring Diagram

Illustrates and explains single-phase electrical wiring configurations for the unit.

Three Phase Wiring Diagram

Illustrates and explains three-phase electrical wiring configurations for the unit.

Combination Pressure Switch Connections

Shows connection diagrams for combination pressure switches used in the unit.

INSTALLATION / HANDLING

Baseplate Mounted Compressor Dimensions

Provides dimensional data and a diagram for baseplate mounted compressor configurations.

Vertical Tank Mounted Compressor Dimensions

Provides dimensional data and a diagram for vertical tank mounted compressor configurations.

Horizontal Tank Mounted Compressor Dimensions

Provides dimensional data and a diagram for horizontal tank mounted compressor configurations.

Unpacking and Plant Location

Details unpacking procedures, shipping blocks, and recommendations for compressor placement.

Mounting, Piping, and Electrical Safety

Covers permanent mounting, air piping, and electrical wiring safety guidelines.

Compressor Lubrication

Explains lubrication requirements, procedures, and low oil level switch function.

Specifications Chart

Presents a comprehensive chart of the compressor's technical specifications.

OPERATING INSTRUCTIONS

Initial Start-Up Procedure

Details the step-by-step process for the first-time operation of the compressor unit.

Normal Start-Up Procedure

Explains the standard steps for starting the compressor during regular use.

Compressor Controls and Pressure Switch Adjustment

Describes the compressor's control panel functions and how to adjust the pressure switch.

MAINTENANCE

Maintenance Schedule and General Procedures

Outlines daily, weekly, monthly, and yearly maintenance tasks and general safety protocols.

Component Maintenance Procedures

Details specific maintenance tasks for oil change, belts, filters, and the electric drain valve.

Drain Valve and Tank Inspection

Covers maintenance schedules for the drain valve and guidelines for air receiver tank inspection.

FAULT FINDING

Troubleshooting: Piston, Ring, and Air Delivery Issues

Addresses issues related to piston wear, air delivery drops, and unit speed problems.

Troubleshooting: Noise, Heat, and Speed Issues

Covers excessive noise, heat, slow speed, and start-up problems.

Troubleshooting: Starting, Stopping, and Oil Consumption

Addresses issues with starting/stopping, high oil consumption, and flickering lights.

Troubleshooting: Motor, Oil Leaks, and Pressure

Covers motor overload, starting failures, oil discharge, leaks, and pressure problems.

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