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MEDIACLAVE 10
Integra MEDIACLAVE 10 Service Instructions
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MEDIACLAVE
10 and
30
Service Instructions
(Part No. 136960, V
ersion V23)
2
Table of Contents
1 Introduction
5
1.1 Residual dangers
5
1.1.1 Warning labels on the device
5
1.2 Safety regulations
6
2 Instrument overview
7
2.1 Front view
7
2.2 Side view right MEDIACLAVE 10
8
2.3 Rear view MEDIACLAVE 10
8
2.4 Side view left MEDIACLAVE 10
9
2.5 Front cover (inside)
9
2.6 Front view MEDIACLAVE 10
10
2.7 Bottom view MEDIACLAVE 10
10
2.8 Side view right MEDIACLAVE 30
11
2.9 Rear view MEDIACLAVE 30
12
2.10 Side view left MEDIACLAVE 30
13
2.11 Bottom view MEDIACLAVE 30
14
3 Functional description
15
3.1 Block diagrams
15
3.1.1 Electrical block diagram
15
3.1.2 System block diagram
17
3.2 Wiring diagrams
19
3.2.1 Overview main board
19
3.2.2 Interfaces
21
3.2.3 Sensors
23
3.2.4 Actuators 1
26
3.2.5 Actuators 2
29
3.2.6 Mains and heating
33
3.3 Control
37
3.3.1 General timing diagram
37
3.3.2 Process steps displayed in web interface
37
3.3.3 Safety concept
41
3.3.4 Tightness check
41
3.4 Mechanical components
42
3.4.1 Overview
42
3.4.2 Valve block A
42
3.4.3 Valve block B
43
3.4.4 Safety cover detection
44
3.4.5 Vessel lid detection
44
3.4.6 Vessel lid stops
45
3.4.7 Magnetic stirrer
45
3.5 Electrical Installation
46
3.5.1 Circuit breaker
46
3.5.2 Power connection of MC 10/30
46
3.6 Power connection for MEDIACLAVE 10
47
3.6.1 Wiring single phase supply
47
3.6.2 Wiring split phase supply
48
3.7 Power connection for MEDIACLAVE 30
49
3.7.1 Wiring 3x200-208 V
49
3.7.2 Wiring 3x400 V
50
3.7.3 Application hint
50
4 Service tools
52
4.1 Service kits
52
4.2 User level dialog
52
4.3 Service level dialog (SERVICE TESTS)
54
4.3.1 Entering the service level dialog
54
4.3.2 Service Tests
55
4.4 Ethernet connection of the MC 10/30
70
4.4.1 Connect the instrument to an existing network
70
4.4.2 Connect the instrument directly to a computer
70
4.4.3 Set up IP address on the instrument
71
4.4.4 Set up IP address on computer - Windows XP
72
4.4.5 Set up IP address on computer - Windows Vista
73
4.4.6 Set up IP address on computer - Windows 7
75
4.4.7 Check the network connection
77
4.4.8 PING
77
4.5 Webserver in MC 10/30
78
4.5.1 Main menu
78
4.5.2 Log files (via Webserver)
79
4.5.3 Process Diagram
80
4.5.4 Service
80
4.6 USB flash drive
82
4.7 Logdata and logfiles: overview
83
4.7.1 Logdata: backup overview
83
4.7.2 Logfiles: overview
83
4.7.3 Logfiles: Directory structure / files on USB flash drive
84
4.7.4 LAN/WAN Webserver testbox
85
4.8 Firmware update
86
4.8.1 Update files: Directory structure / files on USB flash drive
87
4.8.2 Update with the MC 10/30 Update Tool (Remote update)
87
4.8.3 Update with FTP: Initial step
90
4.8.4 Firmware update via FTP or USB
90
4.8.5 Error handling for communication issue (Ethernet)
94
5 Service and maintenance
96
5.1 Service concept
96
5.1.1 General debug and test hints
96
5.1.2 General part categories
97
5.2 General periodic service and calibration
98
5.2.1 Periodic service
98
5.2.2 Calibration and adjustments
98
5.3 Calibration tools (temperature and pressure)
99
5.3.1 Temperature calibration kit
99
5.3.2 Pressure calibration kit
100
5.4 Service parts and kits overview
101
5.5 Recommended service tools and accessories
104
5.5.1 Useful tools
104
5.5.2 Recommended appliances
104
5.5.3 Useful accessories
104
5.6 History: Firmware (FW)
105
5.7 History: Hardware (HW)
109
6 Troubleshooting
111
6.1 Voltage and sensor test
112
6.1.1 Main board voltage test point & LED legend
112
6.1.2 Sensor test procedure
112
6.2 Error and system messages
114
6.2.1 Logbook
114
6.2.2 Messages list (covering all FW versions)
115
6.2.3 Application errors (Errors during operation Exx)
119
6.2.4 Warnings (Wxxx)
125
6.2.5 Information (Ixxx)
127
6.3 Miscellaneous troubleshooting
133
6.4 Special tests
134
6.4.1 Service test pressure
134
6.4.2 Service test heating control
134
6.5 Frequently asked questions (FAQ’s)
134
7 Repair
135
7.1 General guidance
135
7.2 Mechanical items
137
7.2.1 Front kit
137
7.2.2 Safety cover kit
138
7.2.3 Safety valve maintenance tool upgrade kit
138
7.2.4 Safety cover lock kit
139
7.2.5 Vessel lid stop sleeve
139
7.2.6 Vessel lid stop at hinge
140
7.2.7 Heat exchanger kit
140
7.2.8 Strainer with O-ring
141
7.2.9 Check valve
141
7.2.10 Sterile filter kit
142
7.2.11 Safety valve kit
142
7.2.12 Burst disk kit
143
7.2.13 Cuvette for MC 10/30: Handles and stabilizer caps
144
7.2.14 Stirrer system (pivot pin and stirrer bar) in cuvette for MC 10/30
145
7.3 Service kits Interface
148
7.3.1 Main board MC 10/30
148
7.3.2 Fan with cable/connector (control box and rear panel)
149
7.3.3 Dust baffle kit
150
7.3.4 Display kit
150
7.3.5 Printer kit with cable
151
7.3.6 USB Board kit with cables
152
7.4 Service kits Sensors
154
7.4.1 Vessel lid detection kit
154
7.4.2 Safety cover detection kit
154
7.4.3 Level sensor kit
155
7.4.4 Temperature sensor coupling water 10L
156
7.4.5 Temperature sensor coupling water 30L
156
7.4.6 Pressure sensor kit for valve block B
157
7.4.7 Temperature sensor for heater
158
7.4.8 T-probe medium semi-rigid
159
7.4.9 T-probe medium flexible
161
7.4.10 Current sensor Board Kit for circ. pump
162
7.5 Service kits Actuators
163
7.5.1 Magnetic stirrer drive kit
163
7.5.2 Circulation pump kit
163
7.5.3 Valve block A kit 10L
164
7.5.4 Valve block A kit 30L
165
7.5.5 Valve block B kit
165
7.5.6 Support pressure pump kit 10L
166
7.5.7 Support pressure pump kit 30L
166
7.5.8 Fill valve kit 30L
167
7.5.9 Filling pump kit 30L
167
7.6 Service kits Mains and heating
168
7.6.1 Overtemperature protecting device (T-limiter)
168
7.6.2 Flow heater kit 10L
168
7.6.3 Flow heater kit 30L, 3×400V
169
7.6.4 Flow heater kit 30L, 3×200-208V
170
7.6.5 Solid state relay 30A
171
7.6.6 Solid state relay 45A
171
7.6.7 Contactor 20A
172
7.6.8 Contactor 32A, 3x200-208V
172
7.6.9 Power supply 320W 24VDC kit
173
7.6.10 Connector board
174
7.7 Calibration and adjustments
175
7.7.1 Adjustment of safety cover detection
175
7.7.2 Adjustment of vessel lid detection
177
7.7.3 Calibration of temperature probe medium
177
7.7.4 Check and calibrate pressure sensor
177
7.7.5 Adjustment of cooling water flow
178
7.8 Decalcification
179
7.8.1 Introduction
179
7.8.2 Preparation of decalcification agents
179
7.8.3 Process instruction
180
8 Appendix
181
8.1 MC 10/30 interconnection diagram
181
8.2 Matrix printer EPSON TM-U220 connection
182
8.3 Introduction to instrument qualification
183
8.4 Installation Qualification (IQ, not included)
184
8.5 Operational Qualification (OQ, not included)
184
8.6 Automated Operational Qualification (OQ)
185
8.6.1 Introduction
185
8.6.2 Maintenance, safety and performance checks
185
8.6.3 Testrun with calibration
189
8.6.4 Documentation
194
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Integra MEDIACLAVE 10 Specifications
General
Brand
Integra
Model
MEDIACLAVE 10
Category
Laboratory Equipment
Language
English
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