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International comfort products C9MVX User Manual

International comfort products C9MVX
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440 01 2024 04 Dec. 2010
Specifications are subject to change without notice.
INSTALLATION INSTRUCTIONS
90+ TwoStage & TwoStage, Variable
Category IV, Gas Furnace
C9MVX, H9MVX, T9MVX, C9MPV, H9MPV,
T9MPV, C9MPT, H9MPT, T9MPT
(Upflow/Downflow/Horizontal)
These instructions must be read and understood completely before attempting installation.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safetyalert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
Start-up Check Sheets 3.................................
Safety considerations 5...................................
Safe Installation Requirements 5.............................
Installation 7...........................................
Combustion & Ventilation Air 11..............................
Vent and Combustion Air Piping 15............................
Concentric Vent Termination 32...............................
Gas Supply and Piping 33..................................
Electrical Wiring 37.......................................
Ductwork and Filter 39.....................................
Checks and Adjustments 43.................................
Furnace Maintenance 46...................................
Sequence of Operation & Diagnostics (*9MPT) 47.................
Wiring Diagram *9MPT (Two-Stage Heating with PSC Motor) 49.......
Sequence of Operation & Diagnostics (*9MPV, *9MVX) 50...........
Wiring Diagram *9MPV, *9MVX (Variable Speed Blower Motor) 52......
Thermostat Wiring Guide 53.................................
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
International Comfort Products, LLC
Lewisburg, TN 37091 U.S.A.
www.icpusa.com
!
WARNING
PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD
Failure to carefully read and follow this warning could
result in equipment malfunction, property damage,
personal injury and/or death.
Installation or repairs made by unqualified persons could
result in equipment malfunction, property damage,
personal injury and/or death.
The information contained in this manual is intended for
use by a qualified service technician familiar with safety
procedures and equipped with proper tools and test
instruments.
Installation must conform with local building codes and
with the Natural Fuel Gas Code (NFCG) NFPA 54/ANSI
Z223.1, and National standards of Canada
CAN/CSAB149.1 and .2 Natural Gas and Propane
Installation Codes.
INSTALLER: Affix these instructions on or adjacent to the
furnace.
CONSUMER: Retain these instructions for future
reference.
Portions of the text and tables are reprinted from NFPA 54 /ANSI Z223.12009©, with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association, Washington, DC
20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subject, which is represented only by the standard in its entirety.
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International comfort products C9MVX Specifications

General IconGeneral
BrandInternational comfort products
ModelC9MVX
CategoryFurnace
LanguageEnglish

Summary

Installation Instructions

Safety Labeling and Signal Words

Explains the meaning of DANGER, WARNING, CAUTION, and NOTE signal words.

Personal Injury and Property Damage Hazard

Details hazards associated with improper installation or repairs by unqualified persons.

General Safety Considerations

Recognizing Safety Information

Explains safety symbols and signal words.

Safe Installation Requirements

Lists essential requirements for safe furnace installation.

Additional Safety Rules

Carbon Monoxide Hazards and Alarms

Discusses CO risks and alarm importance.

General Installation Procedures

Location and Clearance Requirements

Specifies required clearances around the furnace.

Installation Requirements

Furnace Dimensions and Clearances

Clearances to Combustible Materials

Minimum clearances to combustible materials.

Combustion and Ventilation Air

Outdoor Combustion Air Method

When and how to use outdoor air for combustion.

Confined Space Installation Requirements

Air requirements for installations in confined spaces.

Indoor Combustion Air Methods

Ventilation Air Requirements

Venting and Combustion Air Check

Procedure to verify air and venting.

Vent and Combustion Air Piping

Vent and Combustion Air Piping Guidelines

Guidelines for piping materials and installation.

Joining Pipe and Fittings

Connecting Vent Pipes and Terminations

Connecting vent pipes and ensuring proper termination.

Direct Vent Termination Clearances

Other Than Direct Vent Termination Clearances

Condensate Drain Trap

Connecting Tee Trap to Condensate and Main Drain

Concentric Vent Termination

Concentric Vent Termination Kits

Info on kits, model numbers, applications.

Gas Supply and Piping

Gas Supply Requirements

Requirements for supply pressure, type, and input rating.

Gas Piping Requirements

Requirements for installation, materials, and connections.

General Derating Rules for High Altitude

Final Gas Piping Check

Gas Piping Fire and Explosion Hazard

Warnings about gas leak detection hazards.

Electrical Wiring

Details on electrical connections, grounding, and power supply.

Junction Box Relocation

Thermostat Wiring and Operation

Connecting and operating with thermostats.

Electrical Connections

Tap Select Interface Board for Variable Speed

Function and DIP switch settings of the TSIB.

Ductwork and Filter Installation

Guidelines for installing air distribution systems.

Sub-base Installation for Downflow

Setting the Sub-Base

Checks and Adjustments

Gas Supply Pressure Checks

Verifying gas supply pressure.

Manifold Gas Pressure Adjustments

Adjusting manifold gas pressure.

Natural Gas Input Rating Check

Procedure for checking input rate.

Main Burner Flame Check

Temperature Rise Check

Checking air temperature rise.

Blower Adjustments for PSC Models

Adjusting blower speed for PSC motors.

Blower Adjustments for Variable Speed Models

Furnace Maintenance

Furnace Maintenance Safety Hazards

Warnings regarding maintenance hazards.

Servicing Electrical Components

Safety precautions for servicing electrical parts.

Sequence of Operation & Diagnostics (*9MPT)

Single-Stage Heating Sequence

Heating sequence for single-stage thermostats.

Two-Stage Heating Sequence

Heating sequence for two-stage thermostats.

Furnace Control Board Diagnostic Codes

Wiring Diagram (*9MPT PSC Motor)

Ladder Diagram

Electrical connections ladder diagram.

Connection Diagram

Physical connection points for electrical components.

Sequence of Operation & Diagnostics (*9MPV, *9MVX)

Variable Speed Single-Stage Heating Sequence

Heating sequence for single-stage thermostats.

Wiring Diagram (*9MPV, *9MVX Variable Speed)

Tap Select Interface Board (SW2)

DIP switches for blower adjustments.

Thermostat Wiring Guide

Thermostat Wiring Diagrams (No HUM/DEHUM)

Thermostat Wiring Diagrams (Single-Stage Thermostat)

Wiring for single-stage thermostats.

Two-Stage Thermostat Wiring Diagrams

Two-Stage Thermostat Wiring (Variable Speed Furnace)

Wiring for two-stage thermostats with variable speed furnaces.

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