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International comfort products F9MXE0401410A User Manual

International comfort products F9MXE0401410A
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Printed in U.S.A. 440 04 4311 05 12/5/2013
SERVICE AND TECHNICAL
SUPPORT MANUAL
Single Stage, ECM Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
(F/G)9MXE
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Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safetyalert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
STARTUP, ADJUSTMENT, AND SAFETY CHECK 4...........
PRIME CONDENSATE TRAP WITH WATER 4.................
PURGE GAS LINES 4......................................
ADJUST TEMPERATURE RISE 10............................
ADJUST BLOWER OFF DELAY (HEAT MODE) 11..............
ADJUST COOLING AIRFLOW 11.............................
ADJUST CONTINUOUS FAN AIRFLOW 11....................
ADJUST THERMOSTAT HEAT ANTICIPATOR 11...............
CHECK SAFETY CONTROLS 11.............................
CHECKLIST 12.............................................
SERVICE AND MAINTENANCEPROCEDURES 13..............
RETRIEVING STORED FAULT CODES 14.....................
COMPONENT SELFTEST 14...............................
CARE AND MAINTENANCE 15...............................
CLEANING AND/OR REPLACING AIR FILTER 15..............
BLOWER MOTOR AND WHEEL MAINTENANCE 15............
CLEANING BURNERS AND FLAME SENSOR 17...............
SERVICING HOT SURFACE IGNITER 18......................
FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 18....
CLEANING CONDENSATE DRAIN AND TRAP 19..............
CLEANING HEAT EXCHANGERS 19..........................
WINTERIZATION 20........................................
SERVICE LABEL 21.........................................
WIRING DIAGRAM 22.......................................
TROUBLESHOOTING GUIDE FLOW CHART 23.............
SEQUENCE OF OPERATION 25.............................
PARTS REPLACEMENT INFORMATION GUIDE 29.............
PRODUCT NOMENCLATURE 30.............................
MODELS
(F/G)9MXE0401410A
(F/G)9MXE0401714A
(F/G)9MXE0601412A
(F/G)9MXE0601714A
(F/G)9MXE0801716A
(F/G)9MXE0802120A
(F/G)9MXE1002120A
(F/G)9MXE1202422A
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
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International comfort products F9MXE0401410A Specifications

General IconGeneral
BrandInternational comfort products
ModelF9MXE0401410A
CategoryFurnace
LanguageEnglish

Summary

Safety Labeling and Signal Words

Signal Words in Manuals

Explains how signal words (WARNING, CAUTION) are used within the manual.

Signal Words on Product Labeling

Describes the use of signal words in combination with colors or product labels.

Safety Considerations

Personal Injury, and/or Property Damage Hazard

Details potential hazards related to improper installation or service.

Electrical Shock Hazard

Warns about electrical hazards during service and maintenance.

Carbon Monoxide Poisoning and Fire Hazard

Highlights risks of CO poisoning and fire if safety warnings are not followed.

Cut Hazard

Warns about sharp edges on sheet metal parts causing injury.

Start-Up, Adjustment, and Safety Check

Important Installation and Start-Up Procedures

Covers essential steps for initial installation and safe furnace startup.

Prime Condensate Trap with Water

Instructions for priming the condensate trap to ensure proper function.

Purge Gas Lines

Procedure for safely purging gas lines before initial furnace operation.

Adjustments

Fire Hazard Warning

Warning about bottoming out gas valve regulator adjusting screw.

Furnace Damage Hazard

Caution against redrilling orifices, which can cause noise and flame issues.

Altitude Derate Information

Table and notes on adjusting for altitude and gas heat value.

Gas Pressure Checks and Adjustments

Check Inlet Gas Pressure

Procedure to verify inlet gas pressure during maximum heat operation.

Adjust Manifold Pressure

Guide for adjusting gas valve manifold pressure to achieve correct input rate.

Temperature Rise and Blower Settings

Adjust Temperature Rise

Steps to measure and adjust air temperature rise for optimal heating.

Blower Speed Adjustments

How to select blower speed taps for desired heating and cooling airflow.

Adjust Cooling Airflow

Setting cooling airflow using blower speed taps.

Adjust Continuous Fan Airflow

Setting continuous fan airflow using blower speed taps.

Safety Controls and Component Testing

Check Safety Controls

Verifies the proper operation of critical safety devices like limit and pressure switches.

Component Self-Test Procedure

Procedure to test furnace components through the control board.

Service and Maintenance Procedures

Checklist

A list of checks to perform before, during, and after service.

Service and Maintenance Overview

General guidance on maintenance tasks and technician qualifications.

Care and Maintenance

Guidelines for regular upkeep to ensure performance and minimize failures.

Cleaning and Filter Replacement

Air Filter Cleaning and Replacement

Instructions for cleaning or replacing the furnace air filter.

Blower Motor and Wheel Maintenance

Procedures for cleaning and maintaining the blower motor and wheel.

Burner and Flame Sensor Cleaning

Guide for cleaning furnace burners and the flame sensor.

Heat Exchanger Cleaning

Procedure for cleaning primary heat exchangers.

Component Servicing

Hot Surface Igniter Servicing

Steps for inspecting, testing, and replacing the hot surface igniter.

Drainage System Flushing

Instructions for cleaning the collector box and condensate drainage system.

Condensate Drain and Trap Cleaning

Procedure for cleaning the condensate drain and trap.

Winterization

Winterization Procedure

Steps to properly winterize the furnace to prevent damage in cold conditions.

Troubleshooting and Diagnostics

Service Label and Status Codes

How to interpret LED status codes for diagnosing furnace issues.

Troubleshooting Flow Chart

A diagnostic guide to identify and resolve furnace operational problems.

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