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International comfort products N8MSN User Manual

International comfort products N8MSN
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Portions of the text and tables are reprinted from NFPA 54 /ANSI Z223.12009©, with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association, Washing-
ton, DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subject, which is represented only by the standard in its entirety.
Printed in U.S.A. 441 01 1402 02 May. 2012
INSTALLATION INSTRUCTIONS
80% Single Stage, PSC Motor
Category I, Gas Furnace
N8MSN, N8MSL
These instructions must be read and understood completely before attempting installation.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE Signal Words in Manuals
The signal words DANGER, WARNING, CAUTION, and NOTE
are used to identify levels of hazard seriousness. The signal word
DANGER is only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION, and NOTE will
be used on product labels and throughout this manual and other
manual that may apply to the product.
The signal word WARNING is used throughout this manual in the
following manner:
The signal word CAUTION is used throughout this manual in the
following manner:
!
WARNING
DANGER Immediate hazards which will result in severe person-
al injury or death.
WARNING Hazards or unsafe practices which could result in
severe personal injury or death.
CAUTION Hazards or unsafe practices which may result in
minor personal injury or product or property damage.
NOTE Used to highlight suggestions which will result in en-
hanced installation, reliability, or operation.
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with colors and/or pictures
or product labels.
Safetyalert symbol
When you see this symbol on the unit and in instructions or manu-
als, be alert to the potential for personal injury.
TABLE OF CONTENTS
DIMENSIONS 3...............................................
SAFETY CONSIDERATIONS 3..................................
INTRODUCTION 4............................................
CODES AND STANDARDS 5...................................
SAFETY 5................................................
GENERAL INSTALLATION 5................................
COMBUSTION AND VENTILATION AIR 5.....................
DUCT SYSTEMS 5........................................
ACOUSTICAL LINING AND FIBROUS GLASS DUCT 5.........
GAS PIPING AND GAS PIPE PRESSURE TESTING 5..........
ELECTRICAL CONNECTIONS 5............................
VENTING 5..............................................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 5...........
LOCATION 6.................................................
AIR FOR COMBUSTION AND VENTILATION 7....................
INSTALLATION 10..............................................
UPFLOW INSTALLATION 10.................................
DOWNFLOW INSTALLATION 11.............................
FILTER ARRANGEMENT 12.................................
AIR DUCTS 13.............................................
AIR DELIVERY CFM 14....................................
ELECTRICAL CONNECTIONS 20............................
115V WIRING 20..........................................
JBOX RELOCATION 20....................................
ELECTRICAL CONNECTION TO JBOX 20....................
ELECTRICAL DATA 21......................................
24V WIRING 22...........................................
ACCESSORIES 22.........................................
VENTING 23..................................................
GENERAL VENTING REQUIREMENTS 23.....................
MASONRY CHIMNEY REQUIREMENTS 24....................
APPLIANCE APPLICATION REQUIREMENTS 26...............
ADDITIONAL VENTING REQUIREMENTS 26..................
SIDEWALL VENTING 27....................................
STARTUP, ADJUSTMENT, AND SAFETY CHECK 30...............
GENERAL 30..............................................
STARTUP PROCEDURES 30...............................
ADJUSTMENTS 31.........................................
SPEED SELECTION 32.....................................
CHECK SAFETY CONTROLS 33.............................
CHECKLIST 34............................................
ORIFICE SIZE AND MANIFOLD PRESSURE 35................
SERVICE AND MAINTENANCE PROCEDURES 39.................
CARE AND MAINTENANCE 39...................................
SEQUENCE OF OPERATION 43.................................
WIRING DIAGRAM 44..........................................
TROUBLESHOOTING GUIDE 45.................................
Use of the AHRI Certified TM Mark indicates
a manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
!
WARNING
PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD
Failure to carefully read and follow this warning could
result in equipment malfunction, property damage,
personal injury and/or death.
Installation or repairs made by unqualified persons
could result in equipment malfunction, property
damage, personal injury and/or death.
The information contained in this manual is intended for
use by a qualified service technician familiar with safety
procedures and equipped with proper tools and test
instruments.
Installation must conform with local building codes and
with the Natural Fuel Gas Code (NFCG) NFPA
54/ANSI Z223.1, and National standards of Canada
CAN/CSAB149.1 and .2 Natural Gas and Propane
Installation Codes.
INSTALLER: Affix these instructions on or adjacent to the furnace.
CONSUMER: Retain these instructions for future reference.
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International comfort products N8MSN Specifications

General IconGeneral
BrandInternational comfort products
ModelN8MSN
CategoryFurnace
LanguageEnglish

Summary

Safety Labeling and Signal Words

Signal Word Definitions

Defines DANGER, WARNING, CAUTION, and NOTE signal words used in the manual.

Signal Words Usage

Explains the application of signal words in manuals and on product labels.

Critical Hazard Warning

Defines the PERSONAL INJURY, AND/OR PROPERTY DAMAGE HAZARD warning.

SAFETY CONSIDERATIONS

General Hazard Warnings

Covers fire, explosion, electrical shock, and carbon monoxide poisoning hazards.

Furnace Reliability and Cut Hazards

Cautions regarding furnace reliability and hazards from sharp sheet metal parts.

INSTALLATION REQUIREMENTS

Clearances and Furnace Orientations

Specifies safe clearances from combustibles and installation positions.

Filter Arrangement and Air Ducting

Guidelines for air filter installation and air duct system design.

Venting and Chimney Requirements

Covers general venting rules and masonry chimney specifications.

INTRODUCTION

CODES AND STANDARDS

Safety and Installation Codes

Lists applicable national and local codes for safety and installation.

Component-Specific Codes

References standards for duct systems, gas piping, electrical, and venting.

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

Furnace Reliability Hazard

Caution regarding ESD impact on electronic controls and potential reliability issues.

LOCATION REQUIREMENTS

Air Quality and Unit Damage Hazards

Hazards related to air quality and corrosive atmospheres affecting the unit.

Garage and Construction Site Hazards

Specific risks and precautions for installing in garages or during construction.

Location Relative to Cooling Equipment

Guidelines for positioning the furnace relative to cooling coils.

AIR FOR COMBUSTION AND VENTILATION

Furnace Corrosion Hazard

Risks of corrosion from halogenated compounds in combustion air.

Carbon Monoxide Poisoning Hazard

Hazards associated with negative pressure affecting air supply.

GAS PIPING

Fire or Explosion Hazard

Warnings about gas leaks, improper testing, and material usage.

ELECTRICAL CONNECTIONS

Electrical Shock and Fire Hazards

Warnings about improper wiring, grounding, and disconnects.

115-V and 24-V Wiring

Instructions for connecting high and low voltage wiring to the furnace.

Junction Box Relocation and Connection

Procedures for moving the J-box and making electrical connections.

Power Cord and BX Cable Installation

Methods for connecting power cords and BX cables.

ACCESSORIES

Electronic Air Cleaner (EAC) Connection

Instructions for connecting an EAC accessory.

Humidifier Connections

Guidelines for connecting 24VAC and 115VAC humidifiers.

VENTING

Carbon Monoxide Poisoning Hazard

Risks associated with blocked or improper venting systems.

General Venting Requirements

Essential rules for proper vent sizing and installation.

MASONRY CHIMNEY REQUIREMENTS

APPLIANCE APPLICATION REQUIREMENTS

Additional Venting Requirements

Specific venting needs based on furnace application and appliance type.

START-UP, ADJUSTMENT, AND SAFETY CHECK

General Start-Up and Safety Precautions

Initial safety checks, warnings, and basic start-up steps.

Start-Up Procedures

Step-by-step guide for initiating furnace operation.

Performance Adjustments

Procedures for setting gas input rate, temperature rise, and motor speeds.

Safety Control Verification

Testing the functionality of limit switches and draft safeguard controls.

Final Checklist

A list of final items to verify before completing the installation.

SERVICE AND MAINTENANCE

General Maintenance and Cleaning

Routine tasks for upkeep, including filter and blower service.

Electrical Controls and Wiring Service

Guidelines for servicing furnace electrical components.

Heat Exchanger Cleaning

Procedures for cleaning heat exchangers and associated warnings.

Troubleshooting Guide

PARTS REPLACEMENT INFORMATION GUIDE

Model Number Identification Guide

How to interpret and use the furnace model number for parts identification.

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