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Invertek OPTIDRIVE E1 User Manual

Invertek OPTIDRIVE E1
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DIGITAL INPUTS – TERMINAL MODE (P-12 = 0, 3 or 4)
P-19 Input 1 function Input 2 function Input 3 function Additional Information
0
Open: Stop (disable)
Closed: Run (enable)
Open: Analog input
Closed: Speed Preset 1
Volts / Current analog input
The format of the current analog input is
defined by P-16, if P-16 is set to 0-10V a 4-
20mA format will be assumed when input 3
closed
1
Open: Stop (disable)
Closed: Run (enable)
Open: Analog input
Closed: Speed Preset 1/2,
(Digital Input 3 selects)
Open: Speed Preset 1
Closed: Speed Preset 2
2
Open: Stop (disable)
Closed: Run (enable)
Digital Input 2: Open \
Digital Input 3: Open /
Digital Input 3: Open \
Digital Input 2: Closed /
Digital Input 3: Closed \
Digital Input 2: Open /
Digital Input 3: Closed \
Digital Input 2: Closed /
Selects Speed Preset 1
Selects Speed Preset 2
Selects Speed Preset 3
Selects Speed Preset 4
3
Open: Stop (disable)
Closed: Run (enable)
External trip input:
Open: TRIP; Closed: OK
Open: Analog Input
Closed: Speed Preset 1
4
Normally Open (N.O.)
Momentarily Close to run
Normally Closed (N.C.)
Momentarily Open to stop
Open: Analog Input
Closed: Speed Preset 1
5
Open: Stop (disable)
Closed: Run (enable)
Close to run
Open to fast stop (P-07)
Open: Analog Input
Closed: Speed Preset1
Wire break mode. Fast stop (P-07) activated
when input 1 & input 2 closed at same time.
DIGITAL INPUTS – KEYPAD MODE (P-12 = 1 or 2)
P-19 Input 1 function Input 2 function Input 3 function Additional Information
0,1,2,4,5
Open: Stop (disable)
Closed: Run (enable)
Closed: remote up pushbutton Closed: remote down pushbutton
Closing inputs 2 & 3 at same time
starts the drive.
3
Open: Stop (disable)
Closed: Run (enable)
External trip input:
Open: TRIP; Closed: no trip
Open: Keypad speed reference
Closed: Preset / Jog Speed 1
Speed reference is set by
pushbuttons.
TROUBLESHOOTING
TO CLEAR A TRIP CONDITION
Remove the condition which caused the trip and press the STOP key or re-enable the drive.
The drive will restart according to the mode selected by P-30.
If the motor is stopped and the display shows STOP, there is no fault; the drive output is disabled and the drive is ready to run.
Fault Code What has happened What to do
P-deF Default parameters loaded Press STOP key, drive is ready to configure for particular application
O-I
Over current on drive output.
Excess load on the motor.
Over temperature on the
heatsink
Motor at constant speed: investigate overload or malfunction. Motor
starting: load stalled or jammed. Check for star-delta motor wiring error.
Motor accelerating/decelerating: The accel/decel time too short
requiring too much power. If P-03 or P-04 cannot be increased, a bigger
drive is needed
O-Uolt Over voltage on DC bus Supply problem, or increase decel ramp time P-04.
U-Uolt Under voltage on DC bus
This occurs routinely when power is switched off. If it occurs during
running, check power supply voltage.
I.t-trP
The drive has tipped on
overload after delivering
greater than 100% load for a
period of time.
Check to see when the decimal points are flashing (drive in overload)
and either decrease acceleration rate or load. Check cable length is
within specification.
th-Flt Faulty thermistor on heatsink. Refer to your IDL Authorised Distributor.
E-triP
External trip (on dig. input 2 or
3)
External trip on digital input – see P-19 (motor thermistor?)
EE-F
EEPROM fault. Parameters not
saved, defaults reloaded.
Try again. If problem recurs, refer to your IDL Authorised Distributor.
PS-Trp Internal power stage fault
Check wiring to motor, look for ph-ph or ph-Earth short circuit.
Check drive ambient temp, additional space or cooling needed?
Check drive is not forced into overload.
O-t Heatsink over temperature Check drive ambient temp. Additional space or cooling needed?
Iin-F
Current analog input out of
range
Check input current in range defined by P-16
PARAMETER ZERO
Provides a read only window into the motor control software
allowing key internal values to be viewed. This is useful for
following signals through the drive control system when
troubleshooting.
Access, scroll, change and exit are as for any other parameter.
The selected variable is at the left hand side of the display.
There are 9 different windows listed below:
1 Unscaled analog input (%) 7 Applied motor voltage (V)
2 Speed ref. via scaled analog I/P(Hz) 8 DC bus voltage (V)
3 Pre-ramp speed ref. (Hz) 9 Internal thermistor
4 Post-ramp speed ref. (Hz) (NTC) value
5 Not used
6 Stator field frequency (Hz)
OPTIDRIVE E1/EF1 SIZE 1 - 115V Input Voltage OPTIDRIVE E1/EF1 SIZE 1 - 230V Input Voltage OPTIDRIVE E1/EF1 SIZE 2 - 110V/240V Input Voltage
GENERAL TECHNICAL
DATA
Supply frequency 48
to 62 Hz.
Max. permissible 3-
phase supply
imbalance 3%.
Max. ambient
temperature 50
o
C.
Max. altitude 2000 m.
Derate above 1000 m,
1% / 100 m.
Derate output current
5%/
o
C above max.
ambient temp up to
55
o
C
I
x t protection above
100% output current.
150% overload
protection for 60 sec.
175% overload
allowable for 2 sec.
Storage temperature -
40 to +60
o
C
OPTIDRIVE DIMENSIONS & TORQUE SETTINGS
Size 1 Size 2
Length mm / in 155 / 6.10” 260 / 10.24”
Width mm / in 80 / 3.15” 100 / 3.98”
Depth mm / in 130 / 5.12” 175 / 6.89”
Weight kg / lb 1.1 / 2.42 2.6 / 5.72
A mm / in 72 / 2.83” 92 / 3.62”
B mm / in 4 / 0.16”
C mm / in 25 / 0.98”
D mm / in 105 / 4.13” 210 / 8.27”
Fixings 2 * M4 (2 x 8-32)
Power terminal torque settings 1 Nm/ 8.86 in.lbs 1 Nm/ 8.86 in.lbs
ENCLOSURE - NON VENTED DIMENSIONS
SEALED UNIT
DRIVE POWER RATING
W H D
Size 1 115V / 230V 300/11.81” 400/15.75” 200/9.84”
Size 2 115V / 230V 450/17.72” 600/23.62” 300/11.81”
ENCLOSURE – VENTED DIMENSIONS
VENTED UNIT
DRIVE POWER RATING
W H D
Size 1 All ratings
300/
11.81”
400/
15.75”
150/
5.91”
Size 2 All ratings
400/
15.75”
600/
23.62”
250
9.42”
DRIVE
POWER
RATING
FORCE VENTED (WITH
FAN)
W H D
Air
Flow
Size 1 All
ratings
200/
7.87”
300/
11.81”
150/
5.91”
> 15m
3
/ h
Size 2 All
ratings
300
11.81”
400/
15.75”
250/
9.84”
> 45m
3
/ h
Model ODE1-xxxxx-IN/USA
12037 /
12050
12075 /
12100
Supply voltage +/- 10% 220-240
Phases 1
Motor output rating
kW Hp
0.37
0.5
0.75
1
Output Amps A 4.3 7
Fuse or Circuit Breaker
rating
A 10 20
Max ambient temperature
o
C 8kHz
o
C 16kHz
o
C 32kHz
40
30
40
30
Motor cable size, Cu 75C AWG 16 14
Max motor cable length m/ ft 50 / 160’
STANDARD PARAMETER SET
Par. Description Range Default Explanations Set to
P-01 Maximum speed P-02 to 5*P-09 (max 500Hz) 50Hz Maximum speed limit – Hz or rpm. See P-10
P-02 Minimum speed 0 to P-01 (max 500Hz) 10Hz Minimum speed limit – Hz or rpm. See P-10
P-03 Accel ramp time (s) 0 to 3,000s 5s Acceleration ramp time from 0 to base speed (P-9) in seconds
P-04 Decel ramp time (s) 0 to 3,000s 5s Deceleration ramp time from base speed (P-9) to 0 in seconds
P-05 Stop mode select
0, 2: Ramp stop
1: Coast to stop
0
If the supply is lost and P-05=0 then the drive will try to continue running by reducing
the speed of the load using the load as a generator.
If P-05=2, the drive ramps at P-07 to stop.
P-06 V/F characteristic
0: Constant torque, INDUSTRIAL
1..10: Pump/fan, HVAC
0
Either V = kf (linear) or V = kf
2
(pumps / fans with HVAC rating). Note when P-06 is set
to 1 the ramps are automatically set to 60 s.
P-07 Fast stop (s) 0.0 to 25s. (Disabled when 0.0s) 0.0s
Deceleration ramp time after mains loss (P-05 = 0 or 2) or when fast stop activated
(see P-19).
When P-05 = 2 and P-07 = 0, activating the fast stop disables the drive without braking
(effectively coasting to stop).
P-08 Motor rated current 25% -100% of drive current rating Drive rating
Rated (nameplate) current of the motor (Amps). In HVAC (P-06 = 1) mode, the rated
motor current limit is increased, allowing P-08 to be set to a higher level
P-09 Motor rated frequency 25Hz to 500Hz
50 Hz
(60Hz - HP)
Rated (nameplate) frequency of the motor. Changing P-09 resets P-02, P-10, P-26 & P-
28 to 0, & P-01=P-09.
P-10 Motor rated speed
0, P-09*12 to P-09*60
eg for 50Hz motor, range is 600 to
3000 rpm
0
When non-zero, speed is displayed in rpm in parameters P-01, P-02, P-20…P-23,
P-27 and P-28
P-11 Voltage boost 0 to 25% of max output voltage 3%
Applies an adjustable boost to the Optidrive voltage output at low speed to assist
with starting ‘sticky’ loads. For continuous applications at low speed use a forced
ventilated motor.
P-12 Terminal or Keypad control
0: Terminal control
1: Keypad control – fwd only
2: Keypad control fwd and rev
3: Terminal control
4: Not used
0 (Terminal
control)
When P-12 = 2, the keypad START key toggles between forward and reverse. When
stopped, target speed can be accessed / changed using the STOP & , buttons.
3: Terminal control
P-13 Trip log Last four trips stored Read only
Most recent 4 trips stored in order of occurrence, ie on entry, display shows most
recent first. Press or to step through all four
P-14 Extended menu access Code 0 to 9999 0
Set to “101” (default) for extended menu access. Change code in P-37 to prevent
unauthorised access to the Extended Parameter Set
EXTENDED PARAMETER SET
Par. Description Range Default Explanations Set to
P-15 Motor rated voltage
115V product: 40V to 150V
230V product: 40V to 250V
115V for 115V
230V for 230V
When P-15 is non-zero, the applied motor voltage is controlled and scaled so that
the specified voltage is achieved at rated freq (P-09)
P-16 Analog input format (V / mA)
Voltage: 0-10V, 10-0V
Current: 4-20mA, 0-20mA, 20-4mA
0-10V
Analog input format (on terminal 6). If a current input format is set & P-19=0, Digital
input 3 must be closed for the current input to be configured.
P-17 Switching frequency 8, 16, 32 kHz 16 kHz
Effective power stage switching frequency. Improvements in acoustic noise and
output current waveform occur with increasing switching frequency at the expense
of increased losses within the drive
P-18 Relay output function
0: Drive enabled
1: Drive healthy (not tripped)
2: Motor at set speed
3: Motor speed > zero
4: Motor at max speed (P-01)
5: Motor current overload
1
Relay output function. Contacts closed if selected condition is true.
When P-18= 3, (zero speed), the relay contacts close when the output frequency is
greater than 5% of base frequency.
The drive is in overload when the motor current exceeds P-08
P-19
Digital inputs function
select
0 to 5, See digital input table 0 Defines function of digital inputs (see also P-16 and Digital Inputs table)
P-20 Preset speed 1 -P-02 (min) to P-01 (max) 50hz/rpm Defines Speed Preset1
P-21 Preset speed 2 -P-02 (min) to P-01 (max) 0 Hz/rpm Defines Speed Preset 2
P-22 Preset speed 3 -P-02 (min) to P-01 (max) 0 Hz/rpm Defines Speed Preset 3
P-23 Preset speed 4 -P-02 (min) to P-01 (max) 0 Hz/rpm Defines Speed Preset 4
P-24 Reserved
P-25
Analog output function
(A) 0:Motor Speed 1:Motor current
(D) 2:Drive enabled 3: Set speed
0
Analog output select. When P-25 = 0 then 10V = 100% of P-01, or if P-25 =1 then 10V
= 200% of P-08.
P-25 = 2 or 3 gives a 10V digital output.
P-26 Reserved
P-27 Skip freq / speed P-02 (min) to P-01 (max) 0 (inactive)
Centre point for skip frequency band. The skip frequency band defined by P-27, P-
28 is mirrored around zero for negative speeds.
P-28 Skip freq / speed band 0 to100% of rated speed/freq. P-09 0 Hz / rpm Width of skip frequency band, the center of which is defined by P-27.
P-29 Reserved
P-30 Drive start mode
Edge-r: Close Digital input 1 after
power up to start drive
Auto-0: drive runs whenever
Digital input 1 closed.
Auto-1..4: as Auto-0, except 1..4
Attempts to restart after a
trip
Auto-0
When set to Edge-r, if drive is powered up with Digital Input 1 closed (enabled),
drive will not run. The switch must be opened & closed after power up or after a
clearing a trip for the drive to run.
When set to Auto-0, drive will run whenever digital input 1 is closed (if not tripped).
Auto-1..4 makes 1..4 attempts to automatically restart after a trip (25s between
attempts). If fault has cleared drive will restart. Drive must be powered down, reset
on the keypad or reset by re-enabling the drive to reset auto-reset counter.
When P-12 is set to 1 or 2, P-30 changes automatically to Edge-r.
P-31 Boost frequency 0 to 250Hz 50Hz Optidrive1ph start up frequency maintained during the startup boost period
P-32 Boost duration 0 to 25s 2s Time for which the startup boost period is maintained
P-33 Boost start voltage 0 to 100% 20%
% of operational motor voltage applied at start of startup boost period. The applied
voltage is increased to the operational voltage at end of startup boost period.
P-34 Reserved
P-35 Analog input scaling factor 25% to 500%
80% at 50Hz,
84% at 60Hz
Scales the analog input at control terminal 6 up or down, or the digital reference in
keypad (or Slave) mode up or down (see P-12).
P-36 Drive address (s-comms) 0 to 63 (0=disable) 1 Distinct drive address for serial comms. 0 = comms disabled
P-37 Access code definition 0 to 9999 101 Defines Extended Parameter Set access code, P-14
P-38 Parameter access lock
0: Parameters can be changed,
auto-saved on power down
1: Parameter changes not saved
on power down
2: Read-only. No changes allowed.
0 (write
access and
auto-save are
enabled)
Controls user access to parameters. WhenP-38 = 0, all parameters can be changed
and these changes will be stored automatically. When P-38 = 1, changes may be
made but these will not be stored when the Optidrive1ph powers down. When P-38
= 2, parameters are locked and cannot be changed thus preventing unauthorised
access.
P-39 Hours run meter 0 to 99999 hours Read only Not affected by reset-to-default command
P-40 Software checksum 0000 to FFFF (hex) Read only Drive rating, drive type and software version codes
OPTIDRIVE - E OPTIONS
The following additional
products are available:
Internal and external
EMC filters to meet EN
61000-6-3 / -4 for
conducted emissions
Dual relay output and
dual analog input,
2ROUT& 2ANIN
Feedback control card,
PICON
Enclosed (IP55)
Optidrives
Optidrive Coolplate
with heatsink removed
for mounting to a cooled
surface
FURTHER INFORMATION
The Website, www.invertek.co.uk, contains the following
information:
General product information, including Product and Options
Manuals
Application notes and Software product upgrade files
Company and IDL authorised dealer information
V
oltage / Frequency (V/f)
Characteristic
The V/f characteristic is defined by
parameter P-06 as shown.
Increasing the value of P-06
decreases the volts applied to the
motor at a given frequency;
reducing the voltage reduces the
amount of current flowing in the
motor hence the torque at the
motor shaft. This feature is used to
save energy in applications where
the torque required at low speeds
is less than at higher speeds. A
particular value of P-06 should be
determined by trial and error.
Optidrive E V/F Curves
0.0%
10.0%
20.0%
30.0%
40.0%
50.0%
60.0%
70.0%
80.0%
90.0%
100.0%
0 102030405060
Frequency
% of Full Output Voltage
P-06=0
P-06=5
P-06=10
Model ODE1-xxxxx-USA 11050
Supply voltage +/- 10% 110-115
Phases 1
Motor output rating
KW
HP
0.37
0.5
Output Amps A 7.0
Fuse or Circuit Breaker
rating
A 10
Max ambient temperature
o
C 8kHz
o
C 16kHz
o
C 32kHz
40
30
Motor cable size, Cu 75C AWG 14
Max motor cable length m/ ft 50 / 160’
Model ODE1-xxxxx-IN/USA 21075
22110 /
22150
Supply voltage +/- 10% 110-115 220-240
Phases 1
Motor output rating
HP
kW
3/4
0.55
1.5
1.1
Output current A 10.5 10.5
Fuse or circuit breaker
rating
A 20 20
Max ambient
temperature
o
C 8kHz
o
C 16kHz
o
C 32kHz
40
30
40
30
Motor cable size, Cu 75C AWG 14 14
Max motor cable length m/ft 100 / 320’ 100 / 320’

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Invertek OPTIDRIVE E1 Specifications

General IconGeneral
BrandInvertek
ModelOPTIDRIVE E1
CategoryController
LanguageEnglish

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