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IPP Pump Products iL115i - User Manual

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Doc. No. 0179 – status 03/2017
Operating Instructions
iLobe
Rotary lobe pump

Table of Contents

Questions and Answers

Summary

Intended Use of the iLobe Pump

Safety Guidelines

General Safety Information

Essential information to prevent injury and ensure correct use and reliable pump performance.

Staff Qualifications

Specifies that personnel must have received necessary training and qualification.

Operational Precautions

Lists essential precautions for maintenance and operation, including safety measures.

Pump Installation Procedures

General Installation Requirements

Covers requirements for foundation, ventilation, and space for pump unit installation.

Foundation Requirements

Specifies requirements for a solid, flat, and level foundation.

Pump Unit Assembly

Step-by-step instructions for assembling the pump unit onto a base plate.

Coupling Alignment Procedure

Detailed procedure for checking and ensuring proper alignment of the pump coupling.

Coupling Alignment Tolerances

Table detailing tolerance limits for coupling alignment based on diameter.

Drive Connection and Operation

Establishing Direction of Rotation

Instructions for establishing the correct direction of rotation for the drive shaft.

Pump Commissioning

Pump Start-Up Procedure

Procedures for opening valves and starting the pump unit.

Pump Maintenance Procedures

Regular Maintenance Checks

Lists regular checks for pump functioning, leaks, flushing, heating, oil level, and corrosion.

Disassembly Safety Precautions

Critical safety warnings regarding pump cover, drive shut-off, harmful liquids, and depressurization.

Dismantling the Pump from Base Plate

Steps for dismantling the pump from the base plate and disconnecting peripherals.

Disassembly of Rotors and Shaft Seals

Procedure for removing the pump case cover, rotors, and shaft seals.

Disassembly of Gearbox Components

Instructions for disassembling the gearbox components.

Pump Reassembly Guide

General guidance for assembling the pump, emphasizing cleanliness.

Mechanical Seal Assembly

Section dedicated to the assembly of mechanical seals.

Single Mechanical Seal Assembly

Procedure for assembling single mechanical seals.

Lip Seal Installation

Instructions for installing lip seals.

Double Mechanical Seal Assembly

Procedure for assembling double mechanical seals.

Tightening Torques for Assembly

Table of torque values for tightening pump components.

Technical Data and Specifications

Recommended Gearbox Oil Types

Recommended oil types for the pump gearbox.

Gearbox Oil Quantities

Table specifying oil quantities for different pump models.

Pressure Relief Valve System

Pump Troubleshooting Guide

Common Pump Malfunctions

General overview of potential pump system malfunctions and initial checks.

IPP Pump Products iL115i Specifications

General IconGeneral
Horsepower1.5 HP
Voltage115V
Maximum Head90 ft
MaterialCast Iron
PhaseSingle Phase
Outlet Size1.25 inches
Flow Rate45 GPM

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