IQ Power Tools iQTS244 User Manual

iQ Power Tools
Repair Manual
iQTS244
888-274-7744 iQTS244
www.iqpowertools.com Repair Manual
1
Table of Contents
IQTS244 DISASSEMBLY 3
Blade Removal 3
Blade Guard Removal and Disassembly 7
Blade Guard Dust Seal Removal 9
Laser Assembly Removal 11
Blade Shaft Assembly Removal 13
Control Module Removal and Disassembly (Early Version) 15
Control Module Removal and Disassembly (Newer Version) 19
Saw Motor Removal and Disassembly 23
Saw Motor Stator Disassembly 25
Gear Housing Removal and Disassembly 27
Support Arm Removal and Disassembly 31
Vacuum Inlet Removal 35
Vacuum Motor Removal 37
Vacuum Brushes Removal (Early Version) 39
Vacuum Brushes Removal (New Version) 41
Filter Removal 43
IQTS244 ASSEMBLY 45
Vacuum Filter Installation 45
Vacuum Suction Installation 47
Vacuum Motor Brushes Installation (Early Version) 49
Vacuum Brushes Installation (New Version) 51
Vacuum Motor Installation 53
Support Arm Assembly and Installation 55
Pivot Shaft Mount and Gear Housing Assembly 59
Saw Motor Armature Installation 63
Saw Motor Stator Installation 65
Control Module Installation (Early Version) 69
Control Module Installation (Newer Version) 73
Blade Shaft (Arbor) Assembly Installation 75
Blade Guard Assembly and Installation 77
Blade Guard Dust Seal Installation 79
Blade Guard Installation 81
Blade Installation 83
IQTS244 ADJUSTMENTS 85
Sliding Table Lower and Upper Rollers Adjustments 85
Sliding Table Travel Check and Adjustment 93
Pivot Arm Squareness Check 99
Table Louver and Vacuum Suction Clearance Check and Adjustment 103
Laser Check and Adjustments 105

IQ Power Tools iQTS244 Specifications

General

Type	Tile Saw
Blade Diameter	10 inches
Motor Power	1.5 hp
Blade Size	10 inches
Arbor Size	5/8 inches
Voltage	120V
Amperage	15 Amps
Dust Collection	Yes
Bevel Capacity	45 degrees
Cutting Capacity	24 inches

Summary

IQTS244 Disassembly Procedures

Blade Removal

Step-by-step guide to safely remove the blade from the iQTS244 saw.

Blade Guard Removal and Disassembly

Instructions for disassembling the blade guard assembly on the iQTS244.

Blade Guard Dust Seal Removal

Procedure for removing the dust seal from the blade guard of the iQTS244.

Laser Assembly Removal

Guide on how to remove the laser alignment assembly from the iQTS244.

Blade Shaft Assembly Removal

Steps to remove the blade shaft assembly and its related components.

Control Module Removal and Disassembly (Early Version)

Procedure for removing and disassembling the control module on earlier iQTS244 models.

Control Module Removal and Disassembly (Newer Version)

Procedure for removing and disassembling the control module on newer iQTS244 models.

Saw Motor Removal and Disassembly

Instructions for removing and disassembling the saw motor unit.

Saw Motor Stator Disassembly

Detailed steps for disassembling the stator from the saw motor.

Gear Housing Removal and Disassembly

Guide on how to remove and disassemble the gear housing assembly.

Support Arm Removal and Disassembly

Steps for removing and disassembling the support arm of the iQTS244.

Vacuum Inlet Removal

Procedure for removing the vacuum inlet component from the iQTS244.

Vacuum Motor Removal

Instructions for removing the vacuum motor from the iQTS244.

Vacuum Brushes Removal (Early Version)

Guide on removing vacuum motor brushes for early iQTS244 models.

Vacuum Brushes Removal (New Version)

Guide on removing vacuum motor brushes for new iQTS244 models.

Filter Removal

Steps for removing the air filter from the iQTS244.

IQTS244 Assembly and Installation

Vacuum Filter Installation

Procedure for installing the vacuum filter into the iQTS244.

Vacuum Suction Installation

Guide on installing the vacuum suction assembly onto the iQTS244.

Vacuum Motor Brushes Installation (Early Version)

Instructions for installing vacuum motor brushes on early iQTS244 models.

Vacuum Brushes Installation (New Version)

Instructions for installing vacuum motor brushes on new iQTS244 models.

Vacuum Motor Installation

Steps for installing the vacuum motor unit into the iQTS244.

Support Arm Assembly and Installation

Guide on assembling and installing the support arm on the iQTS244.

Pivot Shaft Mount and Gear Housing Assembly

Procedure for assembling the pivot shaft mount and gear housing.

Saw Motor Armature Installation

Steps for installing the saw motor armature.

Saw Motor Stator Installation

Instructions for installing the saw motor stator.

Control Module Installation (Early Version)

Guide for installing the control module on early iQTS244 models.

Control Module Installation (Newer Version)

Guide for installing the control module on newer iQTS244 models.

Blade Shaft (Arbor) Assembly Installation

Steps for installing the blade shaft (arbor) assembly.

Blade Guard Assembly and Installation

Procedure for assembling and installing the blade guard.

Blade Guard Dust Seal Installation

Instructions for installing the dust seal on the blade guard.

Blade Guard Installation

Steps for installing the main blade guard assembly.

Blade Installation

Guide on how to install the saw blade onto the iQTS244.

IQTS244 Adjustments and Checks

Sliding Table Lower and Upper Rollers Adjustments

Procedure for adjusting the sliding table's lower and upper rollers for optimal performance.

Sliding Table Travel Check and Adjustment

Guide to check and adjust the travel of the sliding table on the iQTS244.

Pivot Arm Squareness Check

Procedure to check the squareness of the pivot arm on the iQTS244.

Table Louver and Vacuum Suction Clearance Check and Adjustment

Checking and adjusting clearance between the table louver and vacuum suction.

Laser Check and Adjustments

Procedure for checking and adjusting the laser guide on the iQTS244.