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Modline 5G-1007
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Sensor Installation
52
Rev. L6 Feb 2017
Modline 5
Accessory Illustrations for Groups
using UAA:
Figure
39
: Sensor without DWD
–
UA
A Accessory Groups
1 through 10
Figure
40
: Sensor with DWD
–
UAA
Accessory Groups 2, 3, 4,
5, 6, 7, 8, 9, 10
Front of Sensor
Front of Sensor
53
55
Table of Contents
Main Page
Default Chapter
1
Operating Instructions
1
Limited Warranty
6
Table of Contents
8
1 Safety Instructions
13
2 Product Description
16
Modline 5 Sensors, Cable and Interface Accessories
16
Preliminary Inspection
16
Modline 5 Description
17
Sensor Standard Features
17
Optional Sensor Features
17
Model Configuration and Required Selections
18
Model Configuration
18
Modline 5 Model Number Summary
19
Accessories
20
Interconnecting Cable - Required Accessory
20
Power and Interface Accessories
21
Installation Accessories
21
Specifications
22
Sensor Specifications
22
Accessory Specifications
23
3 Sensor Installation
24
Mechanical Installation
24
Sensors
24
Sensor Parts
25
Sighting Methods
25
Sighting and Focusing
25
Visual Sight
25
Laser Sight
26
Sensor Optical Characteristics
28
Optical Resolution
28
Lens Focusing Ranges and Optical Resolution Factor
28
Table of Model and Lens Type Combinations with Focusing Ranges
29
Spot Size and Viewing Distance
29
Measuring Temperature with Brightness and Ratio Sensors
31
Resolving Targets with Brightness Sensors
31
Obstructions in Cone of Vision
31
Resolving Targets with Two Color Ratio Sensors
31
Signal Reduction
32
Summary
33
Sensor Installation Planning
33
Sensor Mechanical Installation
34
Installation Accessories
34
Sensor Dimensions
35
General Installation Requirements
36
DWD Installation Requirements
36
Modline 5 Mounting, Cooling and Air Purging Accessories
37
UAA - Universal Adapter Accessory Description and Dimensions
37
RAM - Right Angle Mount Description and Dimensions
39
APA - Air Purge Accessory Description and Dimensions
41
MFL - Mounting Flange Large Description and Dimensions
42
MFS - Mounting Flange Small Description and Dimensions
44
WJA - Water Jacket Accessory Description and Dimensions
46
WJA Water Cooling Requirements
47
WJA Air Cooling Requirements
48
Sensor Temperature Alarm
48
BMA - Base Mount Accessory Description and Dimensions
49
ESA - Extension Sleeve Adapter Description and Dimensions
50
Accessory Combinations with Break-Out Drawings
52
Recommended Accessory Groupings
52
Installation Drawings and Illustrations
56
Installation Drawing for the UAA - Universal Adapter for Tripod or Custom Mounting
56
Installation Drawing for the RAM - Right Angle Mount
57
Installation Drawing Using the WJA - Water Jacket Accessory with Flange Mounts
59
Installation Drawing Using the WJA Water Jacket Accessory with the Base Mount Adapter
60
Other Accessories (Sight Tube, Window, WJ-5 Water Cooling)
62
M5WJ5 - Mounting Kit
62
Sensor Installation Checklist
64
4 Sensor Wiring
66
Modline 5 Components
66
Modline 5 Sensor System Interfacing
66
Modline 5 Sensor Cable
67
Sensor Interconnecting Cable
67
TSP Terminal Strip Plate
67
Dimensions and Installation
67
Sensor Interconnecting Cable Preparation
68
Cable Preparation
68
Interconnecting Cable Assembly Continuity Check
69
Terminal Strip Plate - Sensor Interconnecting Cable Installation
70
Connecting Device Cables to Terminal Strip Plate
70
Recommended Cable Types
70
Grounding and Shielding
71
System Connections
71
Digital Communications
71
Analog Output Temperature Signal
71
Converting the Analog Output from a Ma Output to a 10 Volt Output
72
Current Input for Remote Emissivity, E-Slope or Laser Operation
72
Current Input Terminal Connections for Remote Laser
73
Peak/Hold Switch for Remote Peak Picker Reset, Track and Hold or Laser Operation
74
Sensor Alarm Relay Contacts
74
Selection of a Power Supply for Sensors Used with TSP Terminal Strip Plates
75
TSP Terminal Strip Plate DC Power Supply Connections
77
Power Supply Common Ground Connection
77
Multi-Drop Network Power Supply and System Wiring
77
Computer Communications Requirements
78
TSP Terminal Strip Plates Multi-Drop Wiring
79
Sensor and Cable Connection
80
Cable Plug and Sensor Receptacle
80
System Grounding and Shielding
81
Terminal Strip Plate Diagram
81
Summary Caution and Warning
82
5 Operation
84
Sensor Rear Panel Setup and Operation
84
Introduction
84
Rear Panel Keyboard, Displays and Sight and Laser Aiming
84
Description
84
Navigation and Menus
85
Enter and up / down Arrow Pushbuttons
85
Main Menus
85
Warm-Up and Initial Setup
87
Series 5R, 5G, 52 Power on and Warm-Up
87
Series 56 Models Power on and Warm-Up
87
Initial Rear Panel Display
87
Initial Sensor Setup
87
ENGR - Setup of Engineering Functions
88
LOCK - Panel Lock Security
88
MODL - Sensor Model Number
88
F/C - Selection of Fahrenheit or Celsius Indication (°F or °C)
88
CHK - Initiate Manual System Check
89
HOUR- Automatic System Check
90
CHK - Manual System Calibration for 56 Models
91
HOUR- Automatic Calibration Check for 56 Models
93
WRNL - Dirty Window Detector Option Warning Level
94
VER - Sensor Firmware Version
94
Ialm - Selects Ratio Invalid Measurement Condition as an Alarm
94
ATTN - Selects Attenuation Alarm Threshold
95
AOUT - Setup of Analog Signal Output Current Range and Temperature Scaling
95
Fatl - Analog Output Operation for Sensor or Dirty Window Detector Malfunction Alarms
96
A-LO - Analog Output Low Temperature Alarm
96
A-HI - Analog Output High Temperature Alarm
97
COMM - Setup of RS-485 Digital Communication Configuration
97
CLCK - Communications Lock
98
ADDR - Sets the Sensor Address
98
BRAT - Baud Rate
98
LASR -Laser Operation (Sensor Firmware Versions 1.08 and Higher)
98
HEAD - Setup of Sensor Operating Functions
98
Response Time
99
COLR - Ratio Unit Operation Selection
99
E-SL - Ratio Unit Two Color Operation E-Slope Adjustment
99
R.T. – Response Time
99
Remote E-Slope Current Input
100
EMIS - Emissivity Adjustment for Brightness Sensors
100
Remote Emissivity Current Input
101
MTCH - E-Slope or Emissivity Selection Based on Temperature Match
101
SIGL - Signal Conditioning Selection
101
PSEL - Peak Picker Functions
102
Decay Rate Function
102
RSET - Manual Peak Picker Reset
103
External Switch for Remote Peak Picker Reset
103
AUTO - Auto Peak Picker Reset
103
RBEL - Reset below Temperature
103
DEL - Peak Picker Delay
103
Laser Sighting Operation
104
Out of Range Displays and Error Codes
106
Summary
108
6 Digital Communications
109
Introduction
109
Basic Operation
109
Sensor Rear Panel Setup for RS-485 Communication
110
CLCK - Communications Lock
110
ADDR - Sets the Sensor Address
110
BRAT - Baud Rate
110
Communication Protocol
110
Command Message Format
110
Command Codes
111
Introduction
111
Engineering Function Command Codes
111
Analog Output Function Command Codes
114
Head Function Command Codes
115
Measurement Condition and Alarm Command Codes
117
Introduction
117
Command Code Summary
119
7 Maintenance
121
Routine Maintenance
121
Maintenance Checklist
121
Sensor Optics Cleaning
121
Cleaning the Optics
122
Restoring the Sensor to Operation
122
Servicing
123
Factory Calibration and Service
123
Measurement Condition Displays, Error Codes and Troubleshooting
124
Status Displays and Error Code Details
126
Troubleshooting
129
8 Applications Guide
131
Introduction
131
Analog Outputs
131
Analog Output Range Scaling Example
132
Measured Temperature Calculations
132
Analog Output Operation Notes
133
Response Time
133
Description
133
Determining Response Time to Use
134
Emissivity Settings
135
Using Emissivity Tables
135
Using Emissivity Thermocouple Test
136
Setting the Emissivity
136
Using Relative Readings
136
Practical Limits on Emissivity
136
Ratio Sensors
142
E-Slope Settings
142
Setting the E-Slope
143
Peak Picker Signal Conditioning
143
Turning Peak Picker on and off
143
External Switch for Remote Peak Picker Operation
144
Peak Picker Signal Conditioning
145
Peak Picker Reset
145
Peak Picker Decay Rate
145
Auto Peak Picker Reset with Reset below
145
Peak Picker Delay
146
Track and Hold
147
External Switch Control of Track and Hold
147
Avoiding Common Measurement Problems
148
Viewing Angle Limitations
148
Background Interference
148
Transmission Effects
149
Transmission Path Effects
150
Reflectance Effects
150
Use of Mirrors
151
Use of Windows
152
Special Considerations for Ratio Units
153
Preventing Sensor Overheating
154
9 Notices
156
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