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IST ATEX HR 600 - User Manual

IST ATEX HR 600
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SOLVENT RECLAIMER
ATEX
HR 600
USE AND MAINTENANCE GUIDE
EDITION 12/11/2015 COD. 53460.03 TRANSLATION FROM THE ORIGINAL

Table of Contents

Questions and Answers

  • M
    Melissa BautistaSep 9, 2025
    What does the 'ALARM WARNING NEXT SERVICE' mean on the IST ATEX HR 600 Distilling equipment?
    • D
      David MasonSep 9, 2025
      The 'ALARM WARNING NEXT SERVICE' on your IST Distilling equipment indicates at the end of every cycle that the expiry date for maintenance is near. Press the Stop button to switch the alarm off.
  • S
    scott83Aug 23, 2025
    What to do if my IST ATEX HR 600 displays 'TEMP. CONTR. ALARM'?
    • V
      vcarterAug 23, 2025
      If the IST Distilling equipment displays 'TEMP. CONTR. ALARM', it indicates a malfunction of the contactors that control the heating element, or the heating element safety thermostat has intervened. To resolve this, functioning blocks Contact assistance Take away protection car- ter (pict.1) and unscrew the heating element box (11). Unscrew the cap (A) and press button (B) to reset.
  • R
    Richard AllenAug 25, 2025
    What to do if the IST ATEX HR 600 displays 'ALARM MAX. LOADING LEVEL'?
    • J
      Jessica MillsAug 26, 2025
      If the IST Distilling equipment displays 'ALARM MAX. LOADING LEVEL', it means that the max. level control did not function in the set safety time, blocking the reclaimer's function. This can happen if the loading pump does not function, or if it functions at a lower speed than normal. Check the flow regulator on the compressed air inlet.
  • J
    Jamie CaldwellAug 27, 2025
    What to do if my IST ATEX HR 600 displays 'WATCH DOG ALARM'?
    • A
      Alejandro DunnAug 27, 2025
      If the IST Distilling equipment displays 'WATCH DOG ALARM', it means that the reclaimer is blocked, but the microprocessor is not malfunctioning. Wait for some seconds then turn the main switch (1) to the off position (0) and then to the on position (1). Try again various times and if the problem persists contact the servicing.
  • S
    Sandra ConleyAug 28, 2025
    What to do if my IST Distilling equipment displays 'ALARM OUTPUTTING SOLVENT TEMPERATURE T3'?
    • C
      Christian OnealAug 28, 2025
      If the IST Distilling equipment displays 'ALARM OUTPUTTING SOLVENT TEMPERATURE T3', it means that during the working cycle the solvent temperature was higher than the set temperature T3. This can be caused by: - The electro-fans not functioning correctly. - The room temperature being the same as the T3 set temperature. - The condenser being dirty and/or dusty. - The water cooling circuit being blocked or not functioning (only for water cooling).
  • P
    Paul HernandezAug 29, 2025
    Why is my IST ATEX HR 600 Distilling equipment displaying 'OIL TEMPERATURE ALARM FOR TANK OPENING'?
    • R
      Ryan GoodmanAug 29, 2025
      The 'OIL TEMPERATURE ALARM FOR TANK OPENING' on your IST Distilling equipment indicates that the oil temperature is too high to open the tank and to carry out any other maintenance. Wait for the temperature to drop. It is possible to open the residuals discharge valve.
  • M
    Matthew CallahanSep 17, 2025
    What to do if the reclaimed solvent does not flow out of my IST ATEX HR 600?
    • T
      Theresa PughSep 18, 2025
      If the reclaimed solvent does not flow out of your IST Distilling equipment, check the correct programming (the temperature set is probably too low). Also: - Verify the condenser is not obstructed. Proceed as follows: - Slow-down the solvent tank. - Open the residual unloading access. - Blow compressed air inside the solvent outlet pipe (8), making sure that the air passage is clear. Otherwise contact the I.S.T. After Sales Service.
  • L
    Luke BakerSep 22, 2025
    What to do if my IST ATEX HR 600 displays 'NITROCELLULOSE ALARM'?
    • D
      David RamirezSep 22, 2025
      If the IST Distilling equipment displays 'NITROCELLULOSE ALARM', it means that the nitrocellulose control security is activated. Contact assistance.
  • P
    Paul CainSep 7, 2025
    What to check if my IST ATEX HR 600 is less productive?
    • N
      Nicole MurphySep 7, 2025
      If your IST Distilling equipment has become less productive: - The vapours collecting pipe inside the tank is obstructed and blocks the passage. Check the conditions of this pipe. - The distillation tank is too dirty and the residue left on the walls does not allow the necessary thermic exchange. - If the machine is equipped with vacuum, check the vacuum level reached and check for possible leaks. - Solvent mix has been modified. - Functioning parameters have been modified. - Heating elements are not working properly. Check the electric current (in Amps) during the heating phase. - The ordinary maintenance oil change has not been carried out, causing carbon residuals inside the heating circuit that makes the thermic exchange worse.
  • M
    Melissa JohnsonSep 4, 2025
    How to troubleshoot if my IST Distilling equipment's display does not turn on?
    • C
      Cindy BarnesSep 4, 2025
      If the display of your IST Distilling equipment does not turn on and the reclaimer does not work: - Verify there is input power. - Check that the eventual main switch of the electric installation is connected. - Open the control panel and verify the fuses conductivity.

Summary

General Safety Warnings

Manual Reading and Operator Responsibility

Emphasizes thorough reading of the manual for safe operation and maintenance.

Introduction

Training Using the Manual

Guide for operators and technicians on manual usage for safe operation.

General Information

Dangerous Chemical Reactions

Information on hazardous reactions with specific solvents and precautions.

System Description

General Description

Overview of the Solvent Reclaimer's main components and their functions.

Technical Data and Features

Key specifications including capacity, power, operating temperatures, and standards.

General Machine Description and Its Use

Detailed explanation of the reclaimer's design, function, and intended solvent types.

Improper Use of the System

Defines improper usage and the manufacturer's disclaimer for damages.

Delivery and Set-up

Machine Installation

Guidance on professional assembly and positioning of optional tanks.

Installing the System

Requirements for the installation environment, including ventilation and ATEX zoning.

Electrical Connections

Safety guidelines and requirements for making electrical connections.

Operating Instructions

Controls

Overview of the external and internal control panels and their components.

Reclaiming Cycle Programming

Steps for programming the reclaiming cycle, including default settings.

Menu Functions Out from the Program

Navigation through the control panel menus and display information.

Programmed Parameters with Password

Procedure to access and modify parameters using a password.

Cycle Selection

Options for selecting different reclaiming cycle types (e.g., Automatic, Timed).

Temperatures and Times Selection

Detailed guide on setting temperatures (T1, T2, T3) and cycle times.

Residues Unload

Options for managing residual discharge after cycles.

Maintenance

Safety Instructions

Safety precautions required before performing any maintenance.

Maintenance

General maintenance recommendations and schedule.

Replacing Diathermic Oil

Step-by-step procedure for replacing the diathermic oil.

Alarms - Trouble Shooting

Alarm Messages on the Display

List of alarm messages and their meanings with reset instructions.

Problems and Solutions

Troubleshooting guide for common issues and their resolutions.

Wiring Diagram

EC Declaration of Conformity of a Machine

IST ATEX HR 600 Specifications

General IconGeneral
TypeDistilling equipment
Capacity600 liters
MaterialStainless steel
Heating SystemElectric
Cooling SystemWater-cooled
ModelATEX HR 600