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Isuzu 4HK-1 User Manual

Isuzu 4HK-1
50 pages
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1
Isuzu
4HK-1 and 6HK-1
ENGINE
FUEL SYSTEM
CE APPLICATIONS
Revised 8/29/06 Form Number 5137

Questions and Answers:

Isuzu 4HK-1 Specifications

General IconGeneral
Engine Model4HK-1
Max Torque464 lb-ft @ 1, 500 rpm
Bore x Stroke115 mm x 125 mm
Compression Ratio17.5:1
Fuel SystemCommon rail direct injection
TurbochargerYes
Displacement5.2 liters
AspirationTurbocharged
Weight≈430 kg (Dry)
Dry WeightApproximately 430 kg

Summary

Isuzu 4HK-1 and 6HK-1 Engine Overview

Engine Performance Needs

Lists key areas for engine performance optimization: air, compression, and fuel.

Isuzu 4HK-1 and 6HK-1 Engine Fuel Schematic Overview

Fuel System Hydraulic Function

Explains the flow of fuel from the tank through the system to the injection pump.

High Pressure Injection Pump Details

Details the components and operation of the high pressure injection pump.

Common Rail System and Flow Dampers

Describes the function of the common rail and flow dampers in managing fuel pressure and flow.

Isuzu 4HK-1 and 6HK-1 Engine Sensor Locations

Isuzu 6HK1 Engine Sensor Locations

Illustrates the physical placement of various sensors on the Isuzu 6HK1 engine.

Exhaust Gas Recirculation (EGR) System

EGR System Operation

Explains how the EGR system controls exhaust gas recirculation to reduce NOx emissions.

EGR System Schematic

Provides a diagram of the EGR system components and their interconnections.

Engine Control System

ECM Installation and Power Management

Details the procedure for installing the ECM and managing its power supply after ignition off.

ECM Wiring Diagrams

Comprehensive wiring diagrams for the ECM, covering main relay, starter, CAN, injector, SCV, and sensor circuits.

ECM Connector Identification and Pin Assignments

Lists and illustrates connector types, pin assignments, and functions for ECM and related components.

Trouble Shooting

Error Code 0088: Common Rail Pressure Abnormally High

Describes a specific error code related to high common rail pressure and provides a system diagram.

Common Rail Pressure Sensor Circuit Description and Symptoms

Details the common rail pressure sensor circuit, main trouble symptoms, and preconditions for error code detection.

Error Code Set Conditions and Actions

Outlines the conditions for setting error codes and the initial troubleshooting steps to take.

Troubleshooting Steps for Error Code 0088

Provides a step-by-step guide for diagnosing and resolving error code 0088.

Common Rail Pressure Sensor Characteristics

Shows the physical appearance and voltage-pressure characteristics of the common rail pressure sensor.

Electronic Service Tool (EST) - EMPS Summary

Connecting the EST

Instructions on connecting the Electronic Service Tool (EST) and its components for diagnostics.

EMPS (Engine Module Programming System)

Overview of the EMPS program for ECM service procedures like reflash and replacement.

Selecting an EMPS Process

Guides the user on selecting specific operations within the EMPS software.

Clearing the ECM Memory

Provides the procedure for clearing the ECM memory, essential for proper engine operation after service.

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