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J. D. NEUHAUS JDN mini 1000 - User Manual

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JDN OPERATION AND ASSEMBLY
INSTRUCTIONS AIR HOISTS
Original Operation and
Assembly Instructions
Distributed by Ergonomic Partners
Sales@ErgonomicPartners.com
www.ErgonomicPartners.com
Tel: (314) 884-8884

Table of Contents

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Summary

Safety Measures

Product Information

Explosion Protection

Information on JDN Hoists' suitability for use in explosion-hazardous areas based on ATEX directives and designations.

Decision Criteria for Selecting Hoists in Explosion-Hazardous Areas

Criteria for selecting JDN hoists based on explosion groups, zones, and manufacturer/operator responsibilities.

Intended Use

Defines the primary purpose of JDN Air Hoists for lifting/lowering and horizontal pulling, stating any other use is impermissible.

Principle of Operation of JDN Air Vane Motors

Detailed explanation of how the vane motor works, including components like rotor, vanes, and cylinder liner, and how torque is generated.

Initial Operation

Installing the Hoist

Emphasizes installation by qualified persons, secure mounting, and attachment points capable of withstanding expected forces.

Checking Prior to Initial Operation

Requirement for inspection by a trained person before initial operation or re-commissioning, covering mounting and safety devices.

Operation

Rules for Safe Operation of Hoists

Operator responsibilities for safety, familiarization with manual, reporting malfunctions, and adhering to regulations.

Safety Precautions

Essential points for safe operation, including lifting loads carefully, not touching running chains, and avoiding bending loads.

Emergency Stop Device

Explanation of the emergency stop button function, its engagement, and the danger of releasing it prematurely.

Attaching the Load

Safety warnings for attaching loads using suitable cables/chains, never winding around the chain, and ensuring the hook safety catch is closed.

Taking Out of Operation

Dismantling

Warning about injury risk and stating dismantling must only be done by qualified personnel.

Maintenance

Maintenance and Inspection Intervals

Importance of adhering to intervals for safe and reliable hoist operation over many years.

Inspection and Repairs

Classification of lifting equipment, theoretical operating time, and the need for regular inspections and general overhauls.

Checking Braking Function

Daily procedure for checking the brake function, ensuring the chain stops immediately when the control is released.

Checking Lifting and Lowering Limiters

Daily inspection of buffers for damage and replacement if necessary, with warnings about buffer use.

Replacing Brake Disc, Brake Piston and Vanes;Motor Installation

Detailed procedure for replacing brake components and installing the motor, including diagrams and notes.

Faults, Cause and Remedy

Appendix

J. D. NEUHAUS JDN mini 1000 Specifications

General IconGeneral
Load Capacity1000 kg
Operating Pressure6 bar
Ambient Temperature-20°C to +70°C
Lift Height3 m
Lifting Height3 m
Power SupplyAir

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