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J. D. NEUHAUS JDN mini 250 - User Manual

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JDN OPERATION AND ASSEMBLY
INSTRUCTIONS AIR HOISTS
Original Operation and
Assembly Instructions
Distributed by Ergonomic Partners
Sales@ErgonomicPartners.com
www.ErgonomicPartners.com
Tel: (314) 884-8884

Table of Contents

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Summary

Safety Measures

Personnel Safety

Requirements for personnel operating, maintaining, and inspecting JDN Air Hoists.

Product Information

Warnings and Symbols

Classification and meaning of safety warnings and symbols used in the manual.

Explosion Protection

Information on the use of JDN Hoists in explosion-hazardous areas based on expert statements.

Explosion Groups and Temperature Classes

Classification of gases and vapours based on explosion groups and temperature classes.

Decision Criteria for Selecting Hoists in Explosion-Hazardous Areas

Criteria for selecting JDN hoists for various explosion hazardous zones and dust types.

Temperature Limit for Explosion-Hazardous Dusts

Surface temperature limits for safe operation in areas with combustible dusts.

Intended Use

Permissible applications and limitations for JDN Air Hoists.

Operating Conditions

Suitable environments, temperature ranges, and pressure requirements for JDN Air Hoists.

Principle of Operation of JDN Air Vane Motors

Explanation of how the JDN air vane motor generates torque.

Initial Operation

Installing the Hoist

Safety warnings and requirements for installing JDN Air Hoists.

Checking Prior to Initial Operation

Inspection requirements before initial operation or re-commissioning.

Operation

Rules for Safe Operation of Hoists

Operator responsibilities and general rules for safe hoist operation.

Impermissible Uses

Uses of JDN Air Hoists that are classified as impermissible.

Controls

Description of the direct controls and their operation for JDN Air Hoists.

Emergency Stop Device

Function and operation of the emergency stop device on the hoist controls.

Attaching the Load

Safe procedures for attaching loads to the hoist hook.

Lifting the Load

Correct method for lifting loads with JDN Air Hoists.

Lowering the Load

Safe procedures for lowering loads with JDN Air Hoists.

Maintenance

Maintenance and Inspection Intervals

Importance of adhering to maintenance and inspection schedules for hoist reliability.

Inspection and Repairs

Classification of lifting equipment and requirements for inspection and general overhaul.

Instructions Concerning the Model for Determining the Actual Operating Time

Explanation of the model and factors for determining actual operating time.

Model for Determining the Actual Operating Time

Calculation model for comparing actual operating time with theoretical operating time.

Faults, Cause and Remedy

Fault Table

A table listing common faults, their possible causes, and remedies.

Appendix

Technical Data

Specifications and performance values for different JDN MINI Air Hoist models.

J. D. NEUHAUS JDN mini 250 Specifications

General IconGeneral
Lifting Capacity250 kg
Weight9 kg
Air Pressure6 bar
Power SupplyPneumatic
Duty Cycle100%
Ambient Temperature-20°C to +70°C

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