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J. D. NEUHAUS
Lifting Systems
JDN mini 250
J. D. NEUHAUS JDN mini 250 User Manual
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power
ed by
air
!
JDN
OPER
A
TION AND ASSEMBL
Y
INS
TRUCTIONS
AIR HOIS
T
S
O
r
iginal Operation and
Assembly Ins
tructions
Distributed by Ergonomic Partners
Sales@ErgonomicPartners.com
www.ErgonomicPartners.com
Tel: (314) 884-8884
2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety Measures
5
Organisational Measures
5
Personnel Safety
5
Preventing Property Damage
5
Product Information
6
The Operation Manual
6
Warnings and Symbols
6
Designation
7
Assembly Overview
8
Product Description
8
Explosion Protection
9
Intended Use
13
Emissions
13
Operating Conditions
13
Energy Requirements
15
Principle of Operation of JDN Air Vane Motors
16
Operation Without Chain Box
17
Motor Lubrication/Operation with Service Unit
17
CE Marking / Declaration of Incorporation
17
Spare Parts
17
Tr Anspor T and S Tor Age
18
Safe Transportation
18
Storage Conditions
18
Initial Oper Ation
19
Unpacking
19
Assembly
19
Installing the Hoist
19
Connecting the Controls
20
Connecting to the Main Air Supply
21
Lubricants
21
Pre-Start Checks
22
Oper Ation
23
Rules for Safe Operation
23
Of Hoists
23
Controls
26
Emergency Stop Device
26
Attaching the Load
27
Lifting the Load
27
Lowering the Load
27
Detaching the Load
27
Interrupting Working
27
Taking out of Oper Ation
28
Shutting down
28
Storage
28
Dismantling
28
Disposal
28
Maintenance
29
Maintenance and Inspection Intervals
29
Cleaning and Care
29
Spare Parts
29
Lubricants
29
Inspection and Repairs
29
Instructions on the ˝Model for Determining the Actual Operating Time
31
Lubricating the Chain
33
Checking Braking Function
34
Checking the Direction of Movement
34
Checking Lifting and Lowering Limiters
34
Checking Controls and Emergency Stop
35
Checking the Silencer for Permeability
35
Replacing Brake Discs, Brake Pistons and Vanes /Motor Installation
36
Adjusting the Brake
36
Checking Axial Play
38
Checking and Replacing Load Hook and Buffer
38
Checking Chain
39
Replacing Chain and Chain Sprocket
40
Chain Box
41
Fault S, C Ause and Remedy
42
Fault Table
42
Appendix
43
Technical Data
43
Dimensions
44
Tightening Torques
45
Air Flow Sheet
46
4
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J. D. NEUHAUS JDN mini 250 Specifications
General
Lifting Capacity
250 kg
Weight
9 kg
Air Pressure
6 bar
Power Supply
Pneumatic
Duty Cycle
100%
Ambient Temperature
-20°C to +70°C
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