Jackson Racing 999-200 User Manual

READ THESE INSTRUCTIONS THOROUGHLY!
Follow the instructions STEP-BY-STEP, and your
installation will be trouble free. If in doubt, CALL 1-
888-888-4079. We suggest that as you proceed
through the installation, you should read a few steps
ahead in the instructions so you are certain to catch
all notes and warnings.
ATTENTION SUPERCHARGER INSTALLER! Before
proceeding with the installation, it is important to
know that to validate the 2 year, 100K warranty on
your new J/R supercharger, you must completely fill
out the Moss Motors / Jackson Racing warranty card
that comes in every kit, including serial number which
is on a small white ‘bar code’ label on the body of the
supercharger. Write down all of the numbers which
appear on that label in the appropriate space on the
warranty card. Be certain to do this now because
once your supercharger is installed, it may be almost
impossible to retrieve that serial number.
SPECIAL NOTE: Jackson Racing Supercharger
Systems are designed to be installed by individuals
with good mechanical sense and with the proper
tools. Use your discretion--if you are not a competent
mechanic, do not attempt this installation.
TOOLS REQUIRED:
17mm, 14mm, 13mm, 12mm, 10mm, & 8mm sockets
10mm, 12mm, and 17mm open end wrenches
Deep sockets (14mm or 9/16”, 10mm)
Phillips and Standard screwdriver
5mm Allen wrench
Paper clip
Timing light
WARNING: Once the installation is complete,
CHECK AND RECHECK ALL fuel system connec-
tions for possible leaks before operating the vehicle.
91-octane gasoline (or higher) is required when run-
ning a supercharger.
During this installation process, you will reuse some
parts or hardware and not reinstall others. It is rec-
ommended that you make space for those that you
will reuse, and a separate space for those that you
will not reinstall. In addition, you should save the
parts that will not get reused in case you ever have
reason to convert the engine back to stock.
Enclosed is a set of labels that we suggest you use
to label the electrical connectors that you will be
unplugging.
NOTE: Will not work with factory strut tower
braces.
1
Revised 1/07999-200
Installation Instructions
SUPERCHARGER
‘99-’00 Mazda Miata 1.8L
999-200 w/ power steering, w/ AC
999-205 w/ power steering, w/ out AC
999-210 w/ out power steering, w/ out AC
999-215 w/ out power steering, w/ AC
440 Rutherford St. P.O. Box 847 Goleta, CA 93117
1-888-888-4079 • FAX 805-692-2525 • www.supercharger.com

Jackson Racing 999-200 Specifications

General

Brand	Jackson Racing
Model	999-200
Category	Automobile Battery Charger
Language	English

Summary

1.0 Disassembly

1.1 Disconnect your Miata's battery.

Disconnect the car's battery for safety.

1.2 Release the air flow meter harness...

Remove the stock air flow meter and sensor.

1.3 Remove the molded rubber elbow...

Remove rubber elbow and plastic tube to airflow meter.

1.4 Remove the crankcase vent hose...

Remove crankcase vent hose and restrictor.

1.5 You can do this entire procedure...

Throttle body removal without draining coolant.

4.0 Fuel Management

4.1

Connect PowerCard 12V power source wire.

4.2

Connect PowerCard ground wire.

4.3

Connect PowerCard to the 4 injector wires.

4.4

Route hard plastic pipe from intake manifold.

4.5

Route hard plastic pipe across engine compartment.

4.6

Attach PowerCard to ECU using hook and loop.

7.0 Airflow Meter Work

7.1

Install air filter base to air flow meter intake port.

7.2

Remove the Mazda air filter box mounting bracket.

7.3

Install air flow meter assembly into shock tower space.

7.4

Check for chaffing and secure all joints and clamps.

7.5

Install idle air hose with check valve.

8.0 Belt Installation

8.1 Install the new 4-rib drive belt.

Install the new 4-rib drive belt following routing.

9.0 Supercharger Belt Drive Adjustment

9.1

Check belt alignment on idler pulleys.

9.2

Double check all hose connections and clamps.

9.3

Engine is ready to start.

9.4 CLEARANCES

Ensure 3/4" clearance between components.

9.5 SUPERCHARGER BELT DRIVE ADJUSTMENT

Adjust supercharger to align drive pulleys.

9.7 Idle Adjustment:

9.8 Starting procedure:

9.9 Oil changes:

10.0 Performance:

10.1 BELTS

Check belt tension and wear.