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The Jansen AG Steel Systems fastening set 499.001 is a specialized tool designed for efficient and precise fastening operations, particularly in applications involving steel and aluminum profiles. This comprehensive set includes a power unit (screwdriver), a magazine carrier, a telescopic element, screwdriver blades, and various accessories to facilitate its use and maintenance.
The primary function of the fastening set 499.001 is to drive screws into materials with controlled depth and accuracy. It is particularly suited for fastening applications where consistent depth and secure connections are crucial, such as in window and door manufacturing or other construction-related tasks involving profiles. The device automates the feeding of fasteners, enhancing efficiency and reducing manual effort.
The core of the system is the power unit, which is a robust screwdriver designed for continuous operation. It features an on/off switch and a locking button for continuous use, allowing the operator to maintain power without constantly holding the trigger. This is particularly useful for repetitive tasks.
The magazine carrier (1) holds the fasteners and feeds them into the telescopic element. It is designed to be easily rotated 180° for loading. The push-button (b) on the magazine carrier allows for easy advancement and disengagement of the locking button, facilitating the loading process. The magazine can hold up to 10 rivets at a time, ensuring a continuous workflow without frequent reloading.
The telescopic element (2) is crucial for guiding the screwdriver blade and ensuring precise depth control. It features a depth stop (f) that can be adjusted to achieve the desired screw depth. This adjustment is critical for preventing over-tightening or under-tightening of screws, which could compromise the integrity of the fastening.
The setting gauge (a) on the magazine carrier allows for adjustment based on the specific profile dimensions and material (steel or aluminum). This ensures that the fastening process is optimized for different applications.
Preparation and Operation:
Adjusting the Setting Gauge: The edge clearance for various glass mouldings is set using the setting gauge. The clamping bolt (r) and the locking bolt (q) are loosened. The desired edge clearance (e.g., 9 mm) is set on the scale of the setting gauge (o) corresponding to the magazine carrier (p). The locking bolt (q) is then screwed into the hole in the setting gauge (o) marked with the set measure (e.g., 9 mm). The clamping bolt (r) is then screwed in and tightened. For other edge clearance measurements, the setting gauge is only locked by the clamping bolt (r).
Procedure in the Event of Failure:
Changing the Screwdriver Blade: The notched ring (4) must be pulled to one side and pushed against the body of the screwdriver. It is then possible to pull out the blade using pliers. For this operation, it is vital not to dismount the telescopic element.
Servicing and Warranty: The equipment is guaranteed for 6 months from the date of delivery (proof of purchase is the bill or the delivery note). Damage caused by wear and tear, overloading, or improper use is not covered under the warranty. If there is a complaint about the equipment, it should be sent undismantled to an electrical tool workshop.
Spare Parts:
The Jansen AG Steel Systems fastening set 499.001 is a reliable and precise tool designed to streamline fastening processes in various industrial applications, offering durability, ease of use, and comprehensive support for maintenance and spare parts.
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