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Jarol JAC200 Series - User Manual

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The User Manual of JAC200 Series General Frequency Converter
- 1 -
Preface
Firstly, thanks for your choice of JAC200 series frequency converter!
JAC200 series frequency converter, as a general current vector frequency converter with high
performance,dedicated to the induction motor drive.Drivers available for packaging, food, fans, pumps and
a variety of automated production equipment.
This manual introduces the functions and operation of JAC200 series frequency converter, involving in
product selection, parameter setting, operation, debugging, maintenance, inspection and so son. Please
understand this manual well before operation. The equipment supporting manufacturer should deliver the
equipment with this manual to the terminal user to provide references for subsequent operation.
Notes
To introduce detailed parts of the product, the legend in this manual sometimes
shows the state of the product without outer cover or safety housing. When the product
is used, please make sure that the outer cover or housing has been installed well. The
machine is operated according to the manual.
The legend in this manual is only for illustration and may be different from the real
product that you.
We are committed to continuous improvement of the product, continuous upgrading
of product functions. There will not be any notice for any change in the data provided.
If there is any failure in your operation, please contact any regional managers of the
Company in different regions or directly contact customer service center of the
company. Service hotline: 400-680-9991

Table of Contents

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Summary

Preface

CHAPTER 1 SAFETY INFORMATION AND PRECAUTIONS

1.1 Safety matters

Details specific safety considerations categorized by service stage, including dangers and warnings.

1.2 Precautions

Lists precautions for leakage protector RCD, insulation inspection, and motor thermal protection.

CHAPTER 2 PRODUCT INFORMATION

2.1 Naming and nameplate identification

Explanation of the product's naming convention and identification on its nameplate.

CHAPTER 3 MECHANICAL AND ELECTRICAL INSTALLATION

3.1 Mechanical installation

Covers installation conditions, space requirements, and precautions for mechanical setup.

3.2 Electrical installation

Details specifications of main circuit terminals and wiring standards for the converter.

CHAPTER 4 OPERATION DISPLAY AND APPLICATIONS

4.1 Introduction of operation and display interface

Overview of the operation panel, indicator lights, units, and digital display area.

4.2 Checking and modification of function code

Explains the three-level menu structure for parameter setting and modification.

CHAPTER 5 FUNCTION PARAMETER LIST

5.1 Basic function parameter list

Details basic function parameters, including function codes, names, set ranges, and default values.

5.2 Monitoring parameter list

Lists parameters used for monitoring the frequency converter's operational status.

CHAPTER 6 PARAMETER DESCRIPTION

Group F0 Basic functional groups

Explains basic functional groups and parameters like control mode and command source.

F0-01 The control mode of the first motor

Describes control modes for the first motor, including SVC and V/F control.

F0-02 Selection of command source

Details how to select the command source for frequency converter control.

F0-03 Principle frequency source X Selection

Defines input channels for the main frequency source, including digital settings and analog inputs.

F0-04 Auxiliary frequency source Y Selection

Explains how to select auxiliary frequency sources and their application in superposition.

F0-05 The selection of the range of auxiliary frequency source Y when it is in superposition.

Specifies how to select the range of auxiliary frequency source Y for superposition.

F0-07 The selection of superposition for frequency source

Defines methods for combining main and auxiliary frequency sources.

F0-08 Preset frequency

Sets the initial frequency value for figure setting or UP/DOWN control.

F0-09 Operation direction

Allows changing the motor's rotation direction without rewiring.

F0-10 Maximum frequency

Sets the maximum output frequency limit for the frequency converter.

F0-11 Upper limiting frequency source

Defines the source for the upper limiting frequency setting.

F0-12 Upper limiting frequency

Sets the upper limit for the output frequency.

F0-14 Lower limiting frequency

Sets the lower limit for the output frequency.

F0-15 Carrier frequency

Adjusts the carrier frequency to manage motor noise and efficiency.

F0-17 Acceleration time 1

Sets the first acceleration time for the frequency converter.

F0-18 Deceleration time 1

Sets the first deceleration time for the frequency converter.

F0-21 Offset frequency of auxiliary frequency source when superposition

Sets an offset frequency when using main and auxiliary sources together.

F0-23 Stop memory selection of figure set frequency

Determines if the set frequency is memorized after stopping.

F0-25 The reference frequency of acceleration;deceleration time

Specifies the reference frequency used for acceleration/deceleration time calculations.

F0-27 Command source bind frequency source

Configures binding between command sources and frequency sources.

Group F1 The first motor parameter

Parameters related to the first motor's specifications and tuning.

F1-00 Selection of motor type

Selects the type of motor connected to the frequency converter.

F1-01 Rated power of motor

Sets the rated power of the connected motor.

F1-02 Rated voltage of motor

Sets the rated voltage of the connected motor.

F1-03 Rated current of motor

Sets the rated current of the connected motor.

F1-04 Rated frequency of motor

Sets the rated frequency of the connected motor.

F1-05 Rated speed of motor

Sets the rated speed of the connected motor.

F1-37 Tuning selection

Selects the motor tuning method for parameter optimization.

Group F2 Vector control parameter of the first motor

Parameters for vector control of the first motor.

F2-00 Proportional gain 1 of speed loop

Sets the proportional gain for the first speed loop in vector control.

F2-01 Integral time 1 of speed loop

Sets the integral time for the first speed loop in vector control.

F2-02 Switching frequency 1

Defines the switching frequency for the first speed loop PI parameters.

F2-03 Proportional gain 2 of speed loop

Sets the proportional gain for the second speed loop in vector control.

F2-04 Integral time 2 of speed loop

Sets the integral time for the second speed loop in vector control.

F2-05 Switching frequency 2

Defines the switching frequency for the second speed loop PI parameters.

F2-06 Slip gain of vector control

Adjusts speed precision in vector control by setting slip gain.

F2-09 Upper limiting source of torque in speed control mode

Selects the source for the torque upper limit in speed control mode.

F2-10 Figure setting of torque upper limit under speed control mode

Digitally sets the upper torque limit in speed control mode.

F2-13 Proportional gain of excitation adjustment

Sets the proportional gain for excitation adjustment.

F2-14 Integral gain of excitation adjustment

Sets the integral gain for excitation adjustment.

F2-15 Proportional gain of torque adjustment

Sets the proportional gain for torque adjustment.

F2-16 Integral gain of torque adjustment

Sets the integral gain for torque adjustment.

Group F3 V;F Control parameter

Parameters specific to V/F control mode.

F3-00 VF curve setting

Configures the Voltage-Frequency (V/F) curve for motor control.

F3-01 Torque boost

Compensates low-frequency torque characteristics by boosting voltage.

F3-02 Cut-off frequency of torque boost

Sets the frequency threshold for torque boost validity.

F3-03 Frequency Point 1 of multi-point VF

Defines the first frequency point for multi-point V/F curves.

F3-04 Voltage Point 1 of multi-point VF

Defines the first voltage point for multi-point V/F curves.

F3-05 Frequency Point 2 of multi-point VF

Defines the second frequency point for multi-point V/F curves.

F3-06 Voltage Point 2 of multi-point VF

Defines the second voltage point for multi-point V/F curves.

F3-07 Frequency Point 3 of multi-point VF

Defines the third frequency point for multi-point V/F curves.

F3-08 Voltage Point 3 of multi-point VF

Defines the third voltage point for multi-point V/F curves.

F3-09 VF slip compensation gain

Compensates motor speed deviation due to load changes using VF slip.

F3-10 VF overexcitation gain

Prevents overvoltage during deceleration by adjusting overexcitation gain.

F3-13 Voltage sourse separated by VF

Selects the voltage source for VF separation control.

F3-14 To set the voltage digital separated by VF

Digitally sets the voltage for VF separation.

F3-15 Voltage acceleration time of the VF separation

Sets the voltage acceleration time for VF separation.

F3-16 Voltage deceleration time of the VF separation

Sets the voltage deceleration time for VF separation.

Group F4 Input terminals

Configuration of digital multifunctional input terminals.

F4-00 DI1 terminal function selection

Assigns a function to the DI1 terminal.

F4-01 DI2 terminal function selection

Assigns a function to the DI2 terminal.

F4-02 DI3 terminal function selection

Assigns a function to the DI3 terminal.

F4-03 DI4 terminal function selection

Assigns a function to the DI4 terminal.

F4-11 Terminal command mode

Defines operation modes for frequency converter control via terminals.

F4-13 A1 curve 1 minimum input

Sets the minimum input voltage for analog input curve 1.

F4-14 A1 curve 1 corresponding setting of minimum input

Sets the corresponding percentage for the minimum input of analog curve 1.

F4-15 A1 curve 1 maximum input

Sets the maximum input voltage for analog input curve 1.

F4-16 A1 curve 1 corresponding setting

Sets the corresponding percentage for the maximum input of analog curve 1.

F4-35 DI1 delay time

Sets a delay for the DI1 terminal's response to state changes.

F4-38 Valid mode selection 1 of terminal DI

Configures valid input modes for digital input terminals.

Group F5 Output terminals

Configuration of multifunctional output terminals.

F5-02 Relay output function selection (T;A-T;C)

Selects the function for the relay output terminal.

F5-04 DO output function selection (output terminal of open collector)

Selects the function for the DO output terminal.

F5-07 AO output function selection

Selects the function for the analog output (AO) terminal.

F5-10 A O zero bias coefficient

Adjusts the zero bias for analog output signals.

F5-11 AO gain

Adjusts the gain for analog output signals.

F5-18 RELAY output delay

Sets a delay for the relay output.

F5-20 DO output delay

Sets a delay for the DO output.

F5-22 Valid state selection for DO output terminal

Configures the valid state logic for DO output terminals.

Group F6 Start-stop control

Parameters for controlling the start and stop operations of the frequency converter.

F6-00 Start mode

Selects the method for starting the frequency converter.

F6-01 Speed tracking restart

Configures how the converter restarts using speed tracking.

F6-03 Starting frequency

Sets the initial frequency used during starting.

F6-04 Retention time of starting frequency

Sets how long the starting frequency is maintained.

F6-05 Start DC braking current; pre-excitation current

Sets DC braking or pre-excitation current levels.

F6-06 Start DC braking time; pre-excitation time

Sets DC braking or pre-excitation time.

F6-07 Acceleration;deceleration mode

Selects the acceleration/deceleration profile (linear or S-curve).

F6-08 Time ratio of Curve S in start period

Defines the time ratio for S-curve acceleration in the start period.

F6-10 Stop mode

Selects the stop mode (deceleration or free stop).

F6-11 Initial frequency of stop DC braking

Sets the initial frequency for DC braking during stopping.

F6-13 Stop DC braking current

Sets the DC braking current level.

F6-15 Use rate of braking

Adjusts the duty cycle of the built-in braking unit.

Group F7 The keyboard and display

Parameters for configuring the keyboard and display functions.

F7-01 Function selection of Key M

Assigns functions to the multifunctional 'M' key.

F7-02 Function of Key STOP;RESET

Configures the behavior of the STOP/RESET key.

F7-03 Displayed LED parameter 1 in operation

Configures LED display parameters during operation.

F7-05 Displayed LED parameters in stop state

Configures LED display parameters when the converter is in a stop state.

F7-12 Displayed decimal places of load speed

Sets the decimal places for load speed display.

Group F8 Auxiliary function

Parameters for auxiliary functions not covered in other groups.

F8-00 Jog operation frequency

Sets the frequency for jog operation.

F8-01 Jog acceleration time

Sets the acceleration time for jog operation.

F8-02 Jog deceleration time

Sets the deceleration time for jog operation.

F8-09 Hopping frequency 1

Sets the first hopping frequency to avoid mechanical resonance.

F8-10 Hopping frequency 2

Sets the second hopping frequency to avoid mechanical resonance.

F8-12 Forward;reverse running dead time

Sets the dead time for switching between forward and reverse running.

F8-13 Reverse control prohibition

Prohibits reverse running operation of the motor.

F8-14 Set frequency below lower limit frequency mode

Defines behavior when set frequency is below the lower limit.

F8-15 Droop control

Manages load distribution for multiple motors by adjusting output frequency.

Group FA Process control PID function

Parameters for configuring the Proportional-Integral-Derivative (PID) control loop.

FA-00 PID given source

Selects the source for the PID control loop's target value.

FA-01 PID given value

Sets the target value for the PID process.

FA-02 PID feedback source

Selects the feedback signal channel for the PID process.

FA-03 PID function direction

Configures the direction (positive/negative action) of PID control.

FA-05 Proportional gain Kp1

Sets the proportional gain for the primary PID regulator.

FA-06 Integral time Ti1

Sets the integral time for the primary PID regulator.

FA-07 Derivative time Td1

Sets the derivative time for the primary PID regulator.

FA-08 PID reverse cut-off frequency limit

Limits reverse frequency in PID control to prevent excessive reverse operation.

FA-09 Diviation limit

Stops PID adjustment when the deviation is within a set limit.

FA-10 Derivative limiting

Restricts derivative action to prevent system oscillation.

FA-11 PID given changing time

Sets the time for PID target value changes.

FA-12 PID feedback filter time

Filters PID feedback signals to reduce disturbance.

FA-15 Proportional gain Kp2

Sets the proportional gain for the secondary PID regulator.

FA-16 Integral time Ti2

Sets the integral time for the secondary PID regulator.

FA-17 Derivative time Td2

Sets the derivative time for the secondary PID regulator.

FA-18 Feedback source

Selects the source for PID feedback (terminal, automatic switching).

FA-19 PID parameter switching deviation 1

Sets the deviation threshold for switching to PID parameter group 1.

FA-20 PID parameter switching deviation 2

Sets the deviation threshold for switching to PID parameter group 2.

Group FC Multi-stage instruction and simple RLC function

Parameters for multi-stage instructions and simple PLC functionality.

FC-16 The operation mode for simple PLC

Selects the operation mode for the simple PLC function.

Group FD Communication parameter

Parameters for communication settings, including Modbus protocol.

Fd-00 Baud rate

Sets the communication baud rate for the frequency converter.

Fd-01 Data format

Configures the data format and parity for communication.

Fd-02 Local address

Sets the communication address for the frequency converter.

Fd-05 Communication protocol selection

Selects the communication protocol (Modbus).

Group FP User password

Manages user password settings for parameter access.

FP-00 User password

Sets or clears the user password for parameter protection.

FP-01 Parameter initialization

Restores factory default parameters, excluding motor settings.

Group A0 Torque control and qualifying parameter

Parameters related to torque control and motor qualification.

A0-00 The selection for speed; torque control mode

Selects between speed and torque control modes.

A0-01 The selection for torque set source under torque control code

Selects the source for torque setting in torque control mode.

A0-03 Torque digital setting under torque control mode

Digitally sets the torque level in torque control mode.

A0-05 The positive maximum frequency of torque control

Sets the maximum positive frequency in torque control mode.

A0-07 Acceleration time of torque control

Sets the acceleration time for torque control.

Group A2 The motor parameter of Motor 2

Parameters for controlling a second motor.

A2-00 The selection for the type of motor

Selects the type of the second motor.

A2-01 Rate power

Sets the rated power of the second motor.

A2-02 Rated voltage

Sets the rated voltage of the second motor.

A2-03 Rated current

Sets the rated current of the second motor.

A2-04 Rated frequency

Sets the rated frequency of the second motor.

A2-05 Rated rotating speed

Sets the rated rotating speed of the second motor.

A2-37 Selection for tuning

Selects the motor tuning method.

A2-38 The proportional gain 1 of speed loop

Sets proportional gain for the first speed loop of motor 2.

A2-40 Switching frequency 1

Sets switching frequency for the first speed loop of motor 2.

A2-41 The proportional gain 2 of speed loop

Sets proportional gain for the second speed loop of motor 2.

A2-43 Switching frequency 2

Sets switching frequency for the second speed loop of motor 2.

A2-47 The upper limit source of torque under speed control mode

Selects the source for torque upper limit in speed control mode for motor 2.

A2-48 The up digital set of torque under speed control mode

Digitally sets the upper torque limit in speed control mode for motor 2.

Group A5 Control optimization parameter

Parameters for optimizing control performance.

A5-00 DPWM switching upper limit frequency

Sets the upper limit frequency for DPWM switching.

A5-02 Compensation mode selection for dead zone

Selects compensation mode for the dead zone.

A5-04 Quick current limit enabled

Enables quick current limiting to prevent over-current failures.

A5-06 Under-voltage point setting

Sets voltage points for under-voltage failure detection.

A5-07 SVC optimization mode selection

Selects SVC optimization mode for torque control or speed stability.

A5-09 Overvoltage setting

Sets voltage points for overvoltage failure detection.

Group U0 Monitoring parameter group

Parameters for monitoring the frequency converter's operational status.

U0-00 Operation frequency

Displays the current operating frequency of the converter.

U0-01 Set frequency

Displays the set frequency value for the converter.

U0-02 Bus voltage

Displays the DC bus voltage of the frequency converter.

U0-03 Output voltage

Displays the output voltage of the frequency converter during operation.

U0-04 Output current

Displays the output current of the frequency converter.

U0-07 DI input state

Displays the input state of digital input terminals.

U0-08 DO output state

Displays the output state of digital output terminals.

U0-19 Feedback speed

Displays the practical output frequency measured by an encoder.

U0-30 Main frequency X display

Displays the frequency setting for the main frequency source X.

U0-33 Rotor position of synchronous machine

Displays the rotor position of a synchronous machine.

U0-35 Target torque

Displays the upper limit value of the current torque.

U0-38 ABZ position

Displays the counting of the current ABZ pulse.

U0-41 DI input state visual display

Visually displays the state of DI terminals.

U0-42 DO output state visual display

Visually displays the state of DO terminals.

U0-43 DI function state visual display 1

Visually displays the validity of DI terminal functions 1-40.

U0-44 DI function state visual display 2

Visually displays the validity of DI terminal functions 41-59.

U0-59 Set frequency

Displays the current set frequency percentage.

U0-61 The running state of frequency converter

Displays the operational state information of the frequency converter.

CHAPTER 7 TYPE SELECTION AND DIMENSION

Information on selecting the correct type and understanding the dimensions of the converter.

7.1 Electrical specification of JAC200 series frequency converter

Provides technical data and electrical specifications for different models.

7.2 The appearance and dimension of JAC200 series frequency converter

Details the physical appearance and dimensions of the frequency converter.

7.4 Type selection for brake unit and brake resistance

Recommends brake unit and resistance types based on frequency converter model.

CHAPTER 8 MAINTENANCE AND FAILURE DIAGNOSIS

Guidance on maintaining the frequency converter and diagnosing failures.

8.1 Daily maintenance for frequency converter

Daily inspection items and cleaning procedures for the converter.

8.1.2 Daily maintenance

Regular inspection items and cleaning procedures for optimal performance.

8.1.3 Replacement of vulnerable parts for frequency converter

Identifies and discusses the replacement of parts with limited service life.

8.2 Maintenance instruction for frequency converter

Instructions regarding maintenance services and warranty.

8.3 Failure alarm and measures

Lists common failure codes, causes, and handling measures.

Overcurrent during acceleration

Addresses overcurrent issues during the acceleration phase.

Overcurrent during deceleration

Addresses overcurrent issues during the deceleration phase.

Overcurrent at constant speed

Addresses overcurrent issues when the motor operates at a constant speed.

Overvoltage during acceleration

Addresses overvoltage issues during the acceleration phase.

Overvoltage during deceleration

Addresses overvoltage issues during the deceleration phase.

Overvoltage at constant speed

Addresses overvoltage issues when the motor operates at a constant speed.

Control power supply fault

Deals with faults related to the control power supply.

Undervoltage

Addresses issues related to undervoltage conditions.

AC drive overload

Addresses overload conditions of the AC drive.

Motor overload

Addresses motor overload conditions.

Power input phase loss

Addresses issues related to power input phase loss.

Power output phase loss

Addresses issues related to power output phase loss.

Module overheat

Addresses overheating of the converter module.

External equipment fault

Handles faults originating from external equipment.

Communication fault

Addresses communication errors between the converter and other devices.

Contactor fault

Deals with faults related to the contactor.

Current detection fault

Addresses faults in the current detection system.

Motor auto-tuning fault

Handles faults occurring during motor auto-tuning.

EEPROM read write fault

Addresses faults related to EEPROM read/write operations.

AC drive hardware fault

Deals with general hardware faults in the AC drive.

Short circuit to ground

Addresses short circuits to ground in the motor or output line.

User-defined fault 1

Handles user-defined fault 1 input signals.

User-defined fault 2

Handles user-defined fault 2 input signals.

Load becoming 0

Addresses the condition where the load becomes zero.

PID feedback lost during running

Handles loss of PID feedback signal during operation.

Too large speed deviation

Addresses excessive deviation between actual and set motor speed.

Motor over-speed

Addresses conditions where the motor exceeds its overspeed limit.

Motor overheat

Addresses motor overheating issues.

8.4 Failure alarm and measures

Provides methods for analyzing and resolving common failure alarms.

No display when power on

Troubleshooting steps for when the display shows no output after power on.

Display “Err23” alarm when power on

Addresses "Err23" alarm that occurs upon power on.

Frequently report Err14 (module overheating) failure

Troubleshooting steps for frequent Err14 module overheating alarms.

The motor doesn’t rotate after the frequency converter is running.

Addresses issues where the motor fails to rotate despite the converter running.

Invalid DI terminal

Troubleshoots issues related to invalid digital input terminals.

When it is in closed-loop vector control, the motor speed cannot be raised

Addresses problems with motor speed not increasing in closed-loop vector control.

Frequency converter frequently reporting overcurrent and overpressure failure

Troubleshoots frequent overcurrent and overpressure failure reports.

Appendix C: JAC200 Modbus Communication Protocol

Details the Modbus communication protocol for the JAC200 series.

C.1 Protocol content

Defines the content and format of the serial communication protocol.

C.1.1 Application mode

Describes the application modes for the frequency converter in PC/PLC networks.

C.1.2 Bus structure

Explains the hardware interface and topological structure of the communication bus.

C.2 Communication data structure

Outlines the Modbus communication data structure for parameter reading and writing.

Field description for data frame

Details the description of fields within the communication data frame.

C.3 Address marking rules for function code parameter

Defines rules for marking parameter addresses based on function code groups.

Stop;operating parameter part

Lists parameters related to stop/operating states with their addresses.

Frequency converter reading status: (read only)

Details status word addresses for reading frequency converter status.

Data output terminal control: (write only)

Controls data output from terminals via commands.

Analog output AO1 control: (write only)

Controls analog output AO1.

Analog output AO2 control: (write only)

Controls analog output AO2.

Frequency converter failure description:

Lists failure codes and descriptions for the frequency converter.

C.4 Group FD communication parameter description

Parameters for communication settings within Group FD.

Fd-00 Baud rate

Sets the communication baud rate for the frequency converter.

Fd-01 Data format

Configures the data format and parity for communication.

Fd-02 Local address

Sets the local communication address.

Fd-05 Communication protocol selection

Selects the communication protocol (Modbus).

Maintenance Bond

Information regarding maintenance services and warranty.

Product Warranty Card

Contains information and fields for the product warranty card.

Customer information

Fields for customer contact and address details.

Jarol JAC200 Series Specifications

General IconGeneral
ModelJAC200 Series
CategoryMedia Converter
Data Rate10/100Mbps
InterfaceRJ45
Fiber PortSC/ST/FC
Fiber TypeSingle-mode/Multi-mode
Wavelength1310nm/1550nm
Transmission DistanceUp to 2km (Multi-mode)
Power Supply5V DC
Storage Temperature-40~85°C
Humidity5% to 95% (non-condensing)

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