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Table of Contents

Contents5
Section Numbering7
Left Side, Right Side7
Units of Measurement7
Machine Related Data8
Acronyms and Abbreviations9
Identifying the Engine10
Engine Identification Plate10
Engine Labels10
Component Labels10
Engine Identification Number Explanation11
Engine Component Identification12
SB Type Engine15
Technical Data18
Basic Engine Data18
Engine Specifications18
Engine Block & Bedplate Data20
Cylinder Head Data21
Inlet and Exhaust Valve Data22
Rocker Levers, Rocker Shaft and Tappets Data24
Pistons and Connecting Rods Data25
Crankshaft Data26
Camshaft Data27
Fuel System Data28
Acceptable and Unacceptable Fuels28
Additives29
Service Requirements for Use of B20 Biodiesel29
Fuel Types30
Usage and Effects of Fuels31
Sulphur Content32
Effects of Fuel Contaminates33
Lubrication System Data34
Cooling System Data35
Electrical Equipment Data36
Torque Settings38
Zing Plated Fasteners and Decromet Fasteners38
Bolts and Screws38
Verbus Ripp Bolts38
Hydraulic Connections42
O Ring Face Seal System42
Adaptors Screwed into Valve Blocks42
Hoses Screwed into Adaptors43
Adaptors into Component Connections with Bonded Washers44
"Torque Stop" Hose System45
Torque + Angle Explanation46
Torque Control Tightening46
Angle Control Tightening46
Torque + Angle Tightening Procedure47
Engine Torque Figures48
Cylinder Head Bolts49
Injector Sleeve49
Bedplate Bolts49
Fuel Pump Retaining Nuts50
Gear Case to Cylinder Bolts50
Oil Pump Bolts51
Idler Blanking Plug51
Idler Gear Hub Assembly Bolts52
Flywheel Hub to Crank Bolts52
Flywheel Housing Bolts52
Piston Conrod End Cap Bolts53
Fan Belt Tensioner Bolts53
Oil Sump Retaining Bolts53
Injection Pump Lock Pin54
Injection Pump Gear Nut54
Rocker Shaft Bolts54
Injector Clamp Bolts55
Rocker Cover Bolts55
Oil Cooler to Cylinder Block55
Fuel Injection Pump Cap56
Thermostat Housing Bolts56
Water Inlet Connector Bolts56
Water Heater Outlet Connector57
Water Pump Bolts57
Water Temperature Sender/Switch58
Cold Start Advance Switch58
Fuel Lift Pump Bolts59
Exhaust Manifold Bolts59
Inlet Manifold Bolts59
High Pressure Fuel Pipes60
Turbo Charger to Exhaust Manifold Nuts60
Power Take off (PTO) Pump Bolts60
Flywheel to Crankshaft Hub Bolts61
Front Pulley to Crankshaft Bolts61
Lifting Bracket Bolts61
Starter Motor Bolts62
Lubricants and Capacities63
Engine Lubricating Oil63
Recommended Oils63
Engine Oil Capacity63
Coolant Mixtures64
Service Aids65
Sealing, Retaining and Care Compounds65
Service Tools66
General Engine Tools66
Specialist Engine Tools68
Service Tool Drawings73
Core Plug Fitting Tool73
Crankshaft Turning Tool74
Timing Pin75
Sump Sealant Template76
Oil Sump Location Dowel77
Injector Sleeve Removal Tool78
Valve Stem Seal Fitting Tool79
FIP Cover Removal Tool80
FIP Gear Removal Tool81
Crankshaft Front Seal Fitting Tool82
Crankshaft Rear Seal Fitting Tool83
Crankshaft Rear Seal Alignment Tool84
Injector Seal Fitting Tool84
Dummy Injector85
Top Dead Centre (TDC) Setting Tool86
Engine Mounting Frame87
Service Parts and Repair Kits88
Engine Repair Parts and Kits Identification88
Engine Lifting104
Lifting Information104
Operating Procedures105
Starting the Engine105
Pre-Start Notes105
Start Procedure106
Engine Checks after Start-Up107
Engine Running-In Procedure108
Stopping the Engine109
Care and Safety111
Safety Checklist116

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