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jcb 8035 ZTS User Manual

jcb 8035 ZTS
332 pages
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THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE
8026 CTS, 8025 ZTS, 8030 ZTS, 8035 ZTS
Copyright © 2004 JCB SERVICE.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any other means, electronic, mechanical,
photocopying or otherwise, without prior permission from JCB SERVICE.
A5-3-MiniMidi - Printed In England
Dear JCB Customer
Even if you have operated this type of equipment before,
it is very important that your new machines operations and
functions are explained to you by a JCB Dealer
Representative following delivery of your new machine.
Following the installation you will know how to gain
maximum productivity and performance from your new
product.
Please contact your local JCB dealer if the Installation
Form has not yet been completed with you.
Your Local JCB Dealer is:
ENGLISH - 9811/9950 - ISSUE 1 - JANUARY 2011
OPERATOR MANUAL
HE Services

Table of Contents

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jcb 8035 ZTS Specifications

General IconGeneral
Brandjcb
Model8035 ZTS
CategoryExcavators
LanguageEnglish

Summary

Safety Notices

The Operator Manual

Importance of understanding and following manual instructions for safe operation.

Safety Warnings

Identifies safety messages and explains signal word meanings.

Safety Check List

Safety - Yours and Others

Machinery hazards, safe operation practices, and hazard awareness.

Alcohol and Drugs

Dangers of operating machinery under the influence of alcohol or drugs.

Operating Safety

Machine Condition

Do not operate defective machines; complete maintenance before use.

Electrical Power Cables

Avoid electrocution from proximity to power cables.

Maintenance Safety

Repairs

Get immediate repairs for malfunctions; use specialist engineer.

Hydraulic Pressure

Vent residual pressure before connecting or removing hydraulic hoses.

Safety Labels

Safety Label Identification

Illustrates and identifies various safety labels on the machine.

Identifying Your Machine

Machine Identification Plate

Location and information on the machine's identification plate.

ROPS, TOPS and FOGS

Warns against modified or wrongly repaired ROPS/TOPS/FOGS structures.

Operation

Before Entering the Cab

Lists essential checks to perform before entering the machine.

Entering and Leaving the Cab

Instructions for safe entry and exit, including handrails and steps.

Drive Controls, Switches and Instruments

Driving the Machine

Guidance on driving smoothly and avoiding overturns.

Operating Levers/Pedals

Excavator Controls

Check control pattern (ISO/SAE) before operating; operate slowly.

Safety Equipment

Control Locks

Lock slew when travelling; unlock before operating excavator controls.

Overload Warning System (If fitted)

System senses boom pressure; gives audible warning for instability.

Before Starting the Engine

Starting the Engine

Procedure

Procedure for starting the engine using the starter key.

Stopping and Parking the Machine

Working with the Machine

Underground Gas Pipes

Check for buried gas pipes; handle leaks cautiously.

Lifting (Object Handling)

Lifting regulations

Understand regulations; failure to take precautions can be fatal.

Storage of the Machine

Put the Machine into Storage

Park on level ground, retract rams, vent hydraulics, remove battery.

Routine Maintenance

Service Schedules

Pre Start Cold Checks, Service Points and Fluid Levels

Table of checks and fluid levels at various operating hours.

Fluids, Lubricants and Capacities

Table 1: Item, Capacity, Fluid/Lubricant, International Specification

Lists capacities and specifications for various fluids and lubricants.

Fuels

Lists acceptable and unacceptable fuel specifications.

Effects of Fuel Contaminates

Discusses damaging effects of dirt, water, and wax in diesel.

Prepare the Machine for Maintenance

How to Make the Machine Safe (Excavator Lowered)

Procedure to lower excavator and make machine safe for maintenance.

Cleaning the Machine

Preparing the Machine for Cleaning

Make machine safe; stop and cool engine; check connectors.

Checking for Damage

Checking the ROPS/FOPS Structure

Check structure for damage and bolt tightness.

Greasing

Electrical System

Jump Starting the Engine

Warnings and procedures for safely jump starting the engine.

Engine

Fuel System

Introduction

Fuel is flammable; handle with care.

Hydraulic System

Tracks and Running Gear

Optional Attachments

Specifications

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