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General| Brand | jcb |
|---|---|
| Model | JS200W |
| Category | Excavators |
| Language | English |
Overview of the service manual for JS200W Wheeled Excavators with Tier 2 and Tier 4i Engines.
Details how to identify the machine and its main components, referencing Section 2.
Explains safety notices, signal words (DANGER, WARNING, CAUTION, NOTICE) and their meaning.
Defines the intended audience and purpose of the manual for JCB Distributor Service Engineers.
Specifies the required knowledge and skills for the target personnel using this manual.
States that the manual covers various machines and emphasizes referencing correct data.
Advises to always use the latest manual version and check the on-line data system.
Describes the manual's structure, including numbered and alphabetically coded sections.
Defines 'left' and 'right' orientation based on the operator's position in the machine.
Explains the standardized colour coding used in hydraulic schematics for oil pressure and flow.
Details specific colour codes used for hydraulic system conditions (e.g., Red for Full Pressure).
Guides users to procedures for routine maintenance tasks as listed in the schedules.
Introduces general procedures for safe work practices and component care.
Provides procedures for safely parking the machine, with reference to Section 2.
Details the process of venting hydraulic pressure to prevent injury before hose disconnection.
Outlines procedures for connecting/disconnecting hydraulic hoses, emphasizing pressure venting.
Describes the correct procedures for battery disconnection and connection.
Covers preparation, handling original/new parts, and torques for component replacement.
Explains the importance of correct torque settings and preparation for fixings.
Lists precautions to prevent damage to the alternator and battery during charging.
Covers safety warnings, replacement, and charging procedures for gas hydraulic accumulators.
Highlights the necessity of consumables like sealants and retaining compounds for procedures.
Lists specific JCB sealants and adhesives with their part numbers and usage descriptions.
Provides general guidance on torque values for various fasteners and hydraulic connections.
Explains identification and torque considerations for zinc and Dacromet plated fasteners.
Presents torque settings tables for UNF and Metric Grade 8.8 fasteners under different conditions.
Provides torque specifications for BSP and SAE hydraulic adaptors and connections.
Details torque settings for O-Ring face seal fittings and adaptors screwed into valve blocks.
Specifies torque settings for BSP hoses screwed into adaptors, including hose size and hexagon size.
Lists torque settings for BSP adaptors used with bonded washers in component connections.
Describes the procedure for torquing O-Ring face seal fittings using a double-spanner method.
Highlights critical aspects of O-Ring seals and the importance of using genuine JCB parts.
Provides guidance on handling hydraulic leaks, including documentation and torque checks.
Details torque settings for 'Torque Stop' hoses, which feature an additional shoulder for over-tightening prevention.
Explains the procedure for fitting Positional Type SAE Hydraulic Adaptors to prevent damage and leaks.
Step-by-step fitting instructions for Positional Type SAE Hydraulic Adaptors, including final torque.
A numerical listing of special tools required for manual procedures, with references to relevant sections.
Provides detailed illustrations and descriptions of specific tools mentioned in the manual.
