jcb 8040ZTS User Manual

Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
World Class
Customer Support
9803/9360-4
Publication No.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Service Manual
8040ZTS, 8045ZTS, 8050RTS, 8050ZTS
Service Manual - 8040ZTS, 8045ZTS, 8050RTS, 8050ZTS
Section 1
- General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Gearboxes
Section J - Track and Running Gear
Section K - Engine
4

jcb 8040ZTS Specifications

General

Brand	jcb
Model	8040ZTS
Category	Construction Equipment
Language	English

Summary

Section 1 - General Information

About this Manual

Details on using the service manual, models, and sections.

Identifying Your Machine

Information on machine identification plates and serial numbers.

Standard Torque Settings

Specifications for fastener torque and hydraulic connections.

Hydraulic Connections

Torque settings for BSP and SAE hydraulic fittings.

Service Tools

Numerical list of special tools with section references.

Service Consumables

Details on sealants, adhesives, and cleaning agents.

Terms and Definitions

Explanation of hydraulic schematic colour codes.

Section 2 - Care and Safety

Safety Notices

General warnings, DANGER/WARNING/CAUTION definitions.

General Safety

Operator responsibilities, work site safety, clothing, alcohol.

Operating Safety

Precautions for machine condition, limits, exhaust, work sites.

Maintenance Safety

Safety during repairs, fluids, electrical circuits, working under machine.

Safety Labels

Explains the purpose and location of machine safety labels.

Section 3 - Maintenance

Prepare the Machine for Maintenance

Procedures to safely prepare the machine for service.

Cleaning the Machine

Procedures for cleaning machine body, tracks, and components.

Checking for Damage

Inspecting machine structure, seat belt, hoses, and electrical circuits.

Greasing

Lubrication points for pivot pins, slew ring, and access panels.

Engine Maintenance

Covers oil, filter, cooling system, belts, and air filter.

Fuel System Maintenance

Details on fuel filters and bleeding the fuel system.

Hydraulic System Maintenance

Information on pressure release and fluid checks.

Tracks and Running Gear Maintenance

Procedures for track gearbox oil and tension.

Service Requirements

Overview of routine maintenance and owner support.