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jcb Dumpster HTD5 User Manual

jcb Dumpster HTD5
181 pages
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Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
World Class
Customer Support
9803/9570-4
Publication No.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Service Manual
Dumpster HTD5
Section 1 - General Information
Section 2 - Care & Safety
Section 3 - Maintenance
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section J - Tracks
Section K - Engine
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Table of Contents

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jcb Dumpster HTD5 Specifications

General IconGeneral
Brandjcb
ModelDumpster HTD5
CategoryConstruction Equipment
LanguageEnglish

Summary

Section 1 - General Information

Manual Introduction and Overview

Provides context and overview of the manual's structure and purpose.

Machine Identification Procedures

Details how to identify the machine using data plates and serial numbers.

Fastener Torque Specifications

Provides torque specifications for fasteners and connections.

Hydraulic Fitting Torque Settings

Details torque settings for hydraulic fittings and adaptors.

Required Service Tools

Lists special tools required for manual procedures.

Maintenance Consumables

Lists various consumables used in machine maintenance.

Section 2 - Care & Safety

Key Safety Notices

Highlights important safety information and general warnings.

Safety Checklist and General Practices

Lists key safety checks and general safety practices for operation.

Operational Safety Measures

Covers safety during operation, including operator condition and equipment setup.

Worksite and Hazard Safety

Covers safety related to worksite conditions and hazardous environments.

Attachment & Maintenance Safety

Covers safety related to attachments and maintenance operations.

Battery and Fluid Safety

Details safety measures for batteries and handling hazardous fluids.

Component Handling Safety

Covers safety when handling components like rams, seals, and hoses, and cleaning procedures.

Chemical and Material Safety

Addresses safety precautions for specific materials like Waxoyl and fluoroelastomers.

Fluoroelastomer Safety

Details safety procedures for handling components with fluoroelastomeric materials.

Welding & Hazardous Material Safety

Covers safety precautions for arc welding and materials like asbestos.

Safety Decal Information

Explains the importance and use of safety decals on the machine.

Section 3 - Maintenance

Routine Maintenance Overview

Outlines routine maintenance tasks and general procedures.

Lubricant Health and Safety

Covers health and safety aspects related to lubricants and their handling.

First Aid for Oil and Fire Safety

Details first aid for oil exposure and fire extinguishing measures.

Battery and Electrical Safety

Details safety precautions for batteries and electrical systems.

Maintenance Service Schedules

Provides a schedule of maintenance tasks based on time intervals and machine hours.

Lubricant and Fluid Capacities

Lists required lubricants and fluid capacities for various machine components.

Damage Inspection and Cleaning

Provides instructions for inspecting the machine for damage and cleaning procedures.

Safety Strut Procedures

Details the procedure for fitting and removing the safety strut.

Machine Greasing Procedures

Explains the importance and procedure for greasing machine components.

Engine Air Filter Maintenance

Details the procedure for changing the engine air filter.

Engine Oil Checks and Changes

Covers procedures for checking and changing engine oil.

Spark Plug Service

Details the inspection, removal, and installation of spark plugs.

Fuel System Procedures

Covers procedures for fuel system maintenance and idle speed adjustment.

Hydraulic System Care

Covers procedures for checking oil level and replacing the hydraulic filter.

Section B - Body and Framework

Engine Cover Service

Details the removal and replacement of the engine cover.

Skip Mechanism Service

Details the removal and replacement of the skip mechanism.

Skip Mechanism General Notes

Provides general notes and safety precautions for skip mechanism removal/replacement.

Hydraulic Tank Service

Details removal and replacement of the hydraulic tank.

Section C - Electrics

Engine Electrical Schematics

Presents electrical circuit diagrams for the machine's engines.

Ignition Switch Procedures

Details the removal and replacement of the ignition switch.

Battery Service and Checks

Covers battery checks and its removal/replacement.

Section E - Hydraulics

Hydraulic System Specs

Provides technical specifications for machine hydraulic components.

Hydraulic Schematic Symbols

Explains how to interpret hydraulic schematic symbols.

Hydraulic System Maintenance

Details procedures for maintaining the hydraulic system.

Hydraulic Pressure Testing

Details procedures for pressure testing hydraulic components.

Loader Pump Procedures

Covers the removal, replacement, and assembly of the loader pump.

Track Motor Service

Covers the removal, replacement, and service of the track drive motor.

Control Valve Procedures

Covers the removal, replacement, and servicing of control valves.

Hydraulic Ram Procedures

Covers the removal, replacement, and service of hydraulic rams.

Oil Cooler Service

Covers the removal and replacement of the oil cooler.

Section J - Tracks

Track System Specifications

Provides technical data for the machine's track system.

Track Maintenance

Covers maintenance procedures for the track system.

Rubber Track Damage Types

Discusses types of damage that can occur to rubber tracks.

Rubber Track Repair

Details recommended procedures for repairing damaged rubber tracks.

Section K - Engine

Engine Specifications

Provides technical specifications for the machine's engines.

Engine Mounting Procedures

Details procedures for moving the engine on its mounting.

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