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UBA Pro RQ Series
JCM GLOBAL UBA Pro RQ Series User Manual
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© 2020, JAPAN CASH MACHINE CO., LTD.
We
b
s
i
t
e
:
http://www
.jcmglobal.com
UBA
Pr
o R
T/RQ
™
Series
Banknote Recycler
Operation and Maintenance
Manual
(Revision A)
P/N 960-000213R_Rev
.A
Issue #4115-SME-01-00
2
Table of Contents
Uba Pro Rt/Rq™ Series
3
Table of Contents
3
Section 2
12
Section 3
18
RT and RQ Units
21
1 General Information
21
Type Descriptions
22
Software Descriptions
22
Precautions
22
User Cautions
23
Installation Cautions
23
Mounting, Dismounting & Transportation
23
Operation Cautions
23
Preventive Maintenance
23
Disposal Considerations
24
Banknote Fitness Requirements
24
Model Descriptions
22
Primary Features
24
Component Names
25
Specifications
27
Technical Specifications
27
Environmental Specifications
28
Electrical Specifications
28
Structural Specifications
28
Bezel Outside Dimensions
33
Technical Contact Information
34
Americas
34
JCM American
34
Europe, Middle East, Africa & Russia
34
JCM Europe Gmbh
34
UK & Ireland
34
JCM Europe (UK Office)
34
Asia and Oceania
34
JCM Gold (HK) Ltd
34
Japan Cash Machine Co., Ltd. (Hq)
34
Unit Dimensions
35
Bottom Installation (for Standard Installation Type Only)
36
Bezel Installation
36
External Harness Installation
36
Cash Box Lock Installation
37
Unlock Procedure
37
Installation Procedure
35
Grounding
35
Side Installation (for Standard and Stacking up (SU) Installation Types)
35
2 Installation
35
DIP Switch Configurations
38
Denomination Acceptance Settings (DIP Switches at the Front)
38
SW1 and SW2 Configurations
38
Interface and Recycler Settings (Sub Board 2)
38
LED Flashing Patterns
39
Connector Pin Assignments
40
USB Interface Connector Pin Assignments (UBA Pro Side)
40
Photo Coupler Interface Connector Pin Assignments (UBA Pro Side)
40
RS232C Interface Connector Pin Assignments (UBA Pro Side)
42
CC-Talk Interface Connector Pin Assignments (UBA Pro Side)
43
Power Supply Connector Pin Assignments (RT/RQ Side)
44
Interface Connector Pin Assignments (RT/RQ Side)
44
Bezel Connector Pin Assignments (UBA Pro Side)
44
Preventive Maintenance
45
Refilling Banknotes
45
Collecting Banknotes
45
Collecting Banknotes into the Cash Box by the Collect Button
45
Collecting Banknotes into the Cash Box by Command
45
Dispense Settings
45
Clearing a Banknote Jam
45
Find Where a Banknote Jam Occurred
45
Jammed in UBA Pro Unit
46
Jammed in RT Transport Banknote
46
Jammed in RQ Transport
47
Jammed in Recycler Drum
48
Jammed in Cash Box
48
Cleaning Procedure
49
Sensor, Roller and Belt Locations
50
RT Unit Sensor, Roller and Belt Locations
50
Operational Flowcharts
55
RT/RQ Main Flow Process
55
RT/RQ Accepting Banknotes Flow Process
56
RT/RQ Transporting to Recycler Flow Process
57
RT/RQ Transporting to Cash Box Flow Process
58
RT/RQ Dispensing Flow Process (Normal)
59
Figure 2-38 RT/RQ Normal Dispensing Flow Process
59
RT/RQ Dispensing Flow Process (Abnormal)
60
RT/RQ Collecting in Cash Box Flow Process1
60
Figure 2-39 RT/RQ Abnormal Dispensing Flow Process
60
RT/RQ Collecting in Cash Box Flow Process 2
61
3 Communications
63
Americas
63
JCM American
63
Europe, Middle East, Africa & Russia
63
JCM Europe Gmbh
63
UK & Ireland
63
JCM Europe (UK Office)
63
Asia and Oceania
63
JCM Gold (HK) Ltd
63
Japan Cash Machine Co., Ltd. (Hq)
63
Tool Requirements
65
UBA Pro Unit, Recycler and Cash Box Removal
65
RT Transport Unit Removal
65
Figure 4-1 UBA Pro Unit, Recycler and Cash Box Removal
65
Figure 4-2 RT Transport Unit Removal
65
4 Disassembly/Reassembly
65
RQ Transport Unit Removal
66
RT Frame Unit Removal
66
Figure 4-3 RQ Transport Unit Removal 1
66
Figure 4-4 RQ Transport Unit Removal 2
66
Figure 4-5 RT Frame Unit Removal 1
66
Figure 4-6 RT Frame Unit Removal 2
66
RQ Frame Unit Removal
67
RT Frame Unit Disassembly
67
CPU Board Removal
67
Figure 4-7 RT Frame Unit Removal 3
67
Figure 4-8 RT Frame Unit Removal 4
67
Figure 4-9 RQ Frame Unit Removal 1
67
Figure 4-10 RQ Frame Unit Removal 2
67
Flap Board Removal
68
Flap Home Board Removal
68
Figure 4-11 CPU Board Removal 1
68
Figure 4-12 CPU Board Removal 2
68
Figure 4-13 Flap Board Removal (RT Frame Unit) 1
68
Figure 4-14 Flap Board Removal (RT Frame Unit) 2
68
Transport Board Removal
69
Cylinder Lock Removal
69
Key Plate Removal
69
LED Board Removal
69
Front Transport Unit Removal
69
Figure 4-18 Transport Board Removal
69
Figure 4-19 Cylinder Lock Removal
69
Figure 4-20 Key Plate Removal
69
Figure 4-21 LED Board Removal
69
Rear Transport Unit Removal
70
Flap Motor Harness Assy. Removal
71
TR Worm Gear (Twin) Removal
71
TR Worm Wheel (Twin) Removal
72
TR Motor Harness Assy. Removal
72
Figure 4-36 TR Worm Wheel (Twin) Removal (RT Frame Unit)
72
Status Led/Collect Button Removal
73
Timing Belt Removal (RT Rear Transport Unit)
73
Figure 4-39 Status Led/Collect Button Removal
73
Back Transport Gear 1 Removal
74
RQ Frame Unit Disassembly
74
Quad Board Removal
74
Figure 4-48 Back Transport Gear 1 Removal
74
Flap Board Removal
75
Flap Home Board Removal
75
Front Transport Unit Removal
76
Rear Transport Unit Removal
77
Flap Motor Harness Assy. Removal
77
TR Worm Wheel (Twin) Removal
78
Quad TR Motor Harness Assy. Removal
78
TR Worm Gear (Twin) Removal
79
Timing Belt Removal (RQ Rear Transport Unit)
79
RT/RQ Frame Unit Disassembly in Common
80
Sponge Roller Assy. Removal (Rear Transport Unit)
80
Sponge Roller Assy. Removal (Front Transport Unit)
80
Timing Belt Removal (Transport Unit)
81
Recycler Disassembly
82
Recycler Board Removal
82
Tape Board Removal
83
Drum Unit Disassembly
83
Sponge Roller Assy. Removal (Drum 1 Side)
84
Rubber Pulley and Drive Roller Removal (Drum 1 Side)
85
Solenoid Removal
85
Sponge Roller Assy. Removal (Drum 2 Side)
86
Rubber Pulley and Drive Roller Removal (Drum 2 Side)
87
Motor Harness Assy. Removal
87
Clear Film and DET Film Removal
89
RT/RQ Wiring Diagram
91
5 Wiring Diagrams
91
Installation Procedures
93
Part 1 - JCM Tool Suite Installation
93
Part 2 - USB Drivers Installation
94
Tool Requirements
93
6 Calibration and Testing
93
Software Download
95
JCM Tool Suite Standard Edition Modes
95
Calibration
97
When to Calibrate
97
Sensor Calibration
97
Performance Test Using a PC
98
List of the UBA Pro Unit Performance Tests
98
List of the RT/RQ Unit Performance Tests
98
Launch Performance Test Program
99
Status LED Test
99
DIP Switch Test
100
RT Transport Performance Tests
100
Feed Motor Speed Forward Rotation Test (RT Transport)
100
Feed Motor Speed Reverse Rotation Test (RT Transport)
101
Flapper Motor Operation Time Test (RT Transport)
101
Note Position Sensor 1-3 Test
102
Note Position Sensor A-C Test
102
Solenoid Test (RT Transport)
103
Drum 1 Motor Speed Test (RT Transport)
103
Drum 2 Motor Speed Test (RT Transport)
104
RQ Transport Performance Tests
104
Feed Motor Speed Forward Rotation Test (RQ Transport)
104
Feed Motor Speed Reverse Rotation Test (RQ Transport)
105
Flapper Motor Operation Time Test (RQ Transport)
105
Note Position Sensor 4-6 Test
106
Note Position Sensor D-F Test
106
Solenoid Test (RQ Transport)
107
Drum 1 Motor Speed Test (RQ Transport)
107
Drum 2 Motor Speed Test
108
Performance Test Without a PC
109
List of the Performance Tests Without a PC
109
Communication Test
110
Status LED Test
110
DIP Switch Test
111
RT Transport Performance Tests
112
Feed Motor Reverse Rotation Test (RT Transport)
113
Flapper Motor Test (RT Transport)
113
Note Position Sensor 1 - 3 Test
114
Note Position Sensor a - C Test (RT Transport)
115
Recycler Solenoid Test (RT Transport)
116
Drum 1 Motor Test (RT Transport)
116
Drum 2 Motor Test (RT Transport)
117
RQ Transport Performance Tests
117
Feed Motor Reverse Rotation Test (RQ Transport)
118
Flapper Motor Test (RQ Transport)
119
Note Position Sensor 4 - 6 Test (RQ Transport)
119
Note Position Sensor D - F Test (RQ Transport)
120
Recycler Solenoid Test (RQ Transport)
121
Drum 1 Motor Test (RQ Transport)
121
Drum 2 Motor Test (RQ Transport)
122
RT Entire Unit Exploded View
123
RT Entire Unit Parts List
124
7 Exploded Views & Parts Lists
123
RQ Entire Unit Exploded View
125
RQ Entire Unit Parts List
126
RT (Twin) Frame Unit (for RT and RQ) Exploded View 1
127
RT (Twin) Frame Unit (for RT and RQ) Parts List 1
127
RT (Twin) Frame Unit (for RT and RQ) Exploded View 2
128
RT (Twin) Frame Unit (for RT and RQ) Parts List 2
129
RT (Twin) Frame Unit (for RT and RQ) Exploded View 3
130
RT (Twin) Frame Unit (for RT and RQ) Parts List 3
131
RT (Twin) Frame Unit (for RT and RQ) Exploded View 4
132
RT (Twin) Frame Unit (for RT and RQ) Parts List 4
132
RT (Twin) Frame Unit (for RT and RQ) Exploded View 5
133
RT (Twin) Frame Unit (for RT and RQ) Parts List 5
133
RT (Twin) Frame Unit (for RT and RQ) Exploded View 6
134
RT (Twin) Frame Unit (for RT and RQ) Parts List 6
135
RT (Twin) Frame Unit (for RT and RQ) Exploded View 7
136
RT (Twin) Frame Unit (for RT and RQ) Parts List 7
136
RT (Twin) Frame Unit (for RT and RQ) Exploded View 8
137
RQ (Quad) Frame Unit Exploded View 1
138
Figure 7-12 RQ (Quad) Frame Unit Exploded View 2
139
RQ (Quad) Frame Unit Parts List 2
140
RQ (Quad) Frame Unit Exploded View 3
141
Figure 7-14 RQ (Quad) Frame Unit Exploded View 4
142
RQ (Quad) Frame Unit Parts List 4
143
RQ (Quad) Frame Unit Exploded View 5
144
Front Transport Unit Exploded View 1
145
Figure 7-17 Front Transport Unit Exploded View 2
146
Transport Unit Exploded View 1
147
Figure 7-19 Transport Unit Exploded View 2
148
Transport Unit Parts List 2
149
Figure 7-20 Transport Unit Exploded View 3
150
Rear Transport Unit for RT Frame Unit Exploded View 1
151
Rear Transport Unit for RT Frame Unit Exploded View 2
152
Rear Transport Unit for RT Frame Unit Parts List 2
153
Rear Transport Unit for RT Frame Unit Exploded View 3
154
Rear Transport Unit for RT Frame Unit Parts List 3
155
Rear Transport Unit for RQ Frame Unit Exploded View 1
156
Rear Transport Unit for RQ Frame Unit Parts List 1
157
Rear Transport Unit for RQ Frame Unit Exploded View 2
158
Rear Transport Unit for RQ Frame Unit Parts List 2
159
Rear Transport Unit for RQ Frame Unit Exploded View 3
160
Rear Transport Unit for RQ Frame Unit Parts List 3
161
Figure 7-27 Recycler Exploded View 1
162
Table 7-27 Recycler Parts List1
163
Figure 7-28 Recycler Exploded View 2
164
Table 7-28 Recycler Parts List2
164
Table 7-29 Recycler Parts List3
165
Recycler Exploded View 3
165
Figure 7-30 Recycler Exploded View 4
166
Table 7-30 Recycler Parts List4
167
Figure 7-31 Recycler Exploded View 5
168
Table 7-31 Recycler Parts List5
169
Figure 7-32 Recycler Exploded View 6
170
Table 7-32 Recycler Parts List6
171
Recycler Exploded View 7
172
Table 7-33 Recycler Parts List7
173
Recycler Exploded View 8
174
Table 7-34 Recycler Parts List8
175
Recycler Exploded View 9
176
Table 7-35 Recycler Parts List9
177
Figure 7-36 Recycler Exploded View 10
178
Table 7-36 Recycler Parts List10
179
Figure 7-37 Recycler Exploded View 11
180
Table 7-37 Recycler Parts List11
181
Figure 7-38 Box Connect Module Exploded View
182
Table 7-38 Box Connect Module Parts List
182
Figure 7-39 SH2 Box (400 Notes) Frame Exploded View
183
Table 7-39 SH2 Box (400 Notes) Frame Parts List
183
Figure 7-40 Large Box (800 Notes) Frame Exploded View
184
Table 7-40 Large Box (800 Notes) Frame Parts List
185
Troubleshooting
189
Table A-1 LED Error Codes
190
Figure A-1 Maintenance Equipment Requirements
192
Table A-2 Additional Maintenance Equipment Parts List
192
Glossary
193
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JCM GLOBAL UBA Pro RQ Series Specifications
General
Brand
JCM GLOBAL
Model
UBA Pro RQ Series
Category
Industrial Equipment
Language
English
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