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JCM GLOBAL UBA Pro RT Series User Manual

JCM GLOBAL UBA Pro RT Series
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© 2020, JAPAN CASH MACHINE CO., LTD.
Website: http://www.jcmglobal.com
UBA Pro RT/RQ
Series
Banknote Recycler
Operation and Maintenance
Manual
(Revision A)
P/N 960-000213R_Rev.A
Issue #4115-SME-01-00

Table of Contents

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JCM GLOBAL UBA Pro RT Series Specifications

General IconGeneral
ModelUBA Pro RT Series
CategoryIndustrial Equipment
ManufacturerJCM GLOBAL
Operating Temperature0°C to 50°C
Stacker Capacity500 notes
Power Supply12V DC
CertificationsCE, UL

Summary

General Information

RT and RQ Units

Overview of RT and RQ units, compatible with UBA Pro Series Banknote Acceptor.

Model Descriptions

Description of the RT/RQ product model number specifications.

Type Descriptions

Description of the RT/RQ type number specifications.

Software Descriptions

Description of the RT/RQ software number specifications.

Precautions

User and installation cautions for safe operation and unit integrity.

Installation Cautions

Cautions for unit installation regarding environment and vibration.

Mounting, Dismounting & Transportation

Methods for mounting, dismounting, and transporting the unit.

Operation Cautions

Cautions to be observed during unit operation for safety and performance.

Preventive Maintenance

Requirements for routine cleaning and maintenance to ensure optimal performance.

Disposal Considerations

Requirements for the proper disposal of batteries and units.

Banknote Fitness Requirements

Types of banknotes that may cause jams or damage and should be avoided.

Primary Features

Highlights key features of the RT/RQ Unit, including recycler capacity and processing speed.

Component Names

Illustrates and names the RT/RQ components and their locations.

Specifications

Technical, environmental, electrical, and structural specifications for the RT/RQ Unit.

Unit Dimensions

Illustrates unit dimensions and required installation/maintenance space.

Technical Contact Information

Contact details for JCM offices worldwide for technical support.

Installation

Installation Procedure

Steps for installing the RT/RQ Unit into its designated location.

Grounding

Procedure for connecting the frame housing to the frame ground for safety.

Side Installation (For Standard and Stacking Up (SU) Installation types)

Procedure for performing side mounting configuration for standard and SU types.

Bottom Installation (For Standard Installation Type Only)

Procedure for bottom mounting configuration for standard installation type.

Bezel Installation

Steps to install the bezel onto the UBA Pro Unit.

External Harness Installation

Steps to connect and secure the power and interface harnesses.

Cash Box Lock Installation

Information on installing security locks onto the cash box.

Unlock Procedure

Instructions for unlocking the cash box using installed locks.

DIP Switch Configurations

Configuration settings for DIP switches on the unit.

LED Flashing Patterns

Indicates LED color patterns for operating and error conditions.

Connector Pin Assignments

Pin assignments for various unit connectors.

Preventive Maintenance

Procedures for routine cleaning and maintenance of the unit.

Clearing a Banknote Jam

Steps to clear jammed banknotes from various unit sections.

Cleaning Procedure

Procedure for cleaning sensors, rollers, and belts.

Standard Interface Circuit Schematics

Circuit schematics for standard interfaces.

Operational Flowcharts

Flowcharts detailing unit operational processes.

Communications

Americas

Contact information for JCM American support.

Europe, Middle East, Africa & Russia

Contact information for JCM Europe GmbH support.

UK & Ireland

Contact information for JCM Europe (UK Office) support.

Asia and Oceania

Contact information for JCM Gold (HK) Ltd. and HQ.

Disassembly/Reassembly

Tool Requirements

Lists the necessary tools for performing disassembly and reassembly.

UBA Pro Unit, Recycler and Cash Box Removal

Steps to remove the UBA Pro Unit, Recycler, and Cash Box from the frame.

RT Transport Unit Removal

Steps to remove the transport unit in the RT Transport.

RQ Transport Unit Removal

Steps to remove the transport unit in the RQ Transport.

RT Frame Unit Removal

Steps to remove the RT Frame Unit.

RQ Frame Unit Removal

Steps to remove the RQ Frame Unit.

RT Frame Unit Disassembly

Detailed steps for disassembling the RT Frame Unit.

Flap Board Removal

Steps to remove the Flap Board from the RT Frame Unit.

Flap Home Board Removal

Steps to remove the Flap Home Board from the RT Frame Unit.

Transport Board Removal

Steps to remove the transport board.

Cylinder Lock Removal

Steps to remove the cylinder lock.

Key Plate Removal

Steps to remove the key plate.

LED Board Removal

Steps to remove the LED board.

Front Transport Unit Removal

Steps to remove the front transport unit from the RT Frame Unit.

Rear Transport Unit Removal

Steps to remove the rear transport unit from the RT Frame Unit.

Flap Motor Harness Assy. Removal

Steps to remove the flap motor harness assembly.

TR Worm Gear (Twin) Removal

Steps to remove the TR worm gear (twin).

TR Motor Harness Assy. Removal

Steps to remove the TR motor harness assembly.

Status LED/Collect Button Removal

Steps to remove the status LED/collect button.

Timing Belt Removal (RT Rear Transport Unit)

Steps to remove timing belts from the RT rear transport unit.

Back Transport Gear 1 Removal

Steps to remove back transport gear 1.

RQ Frame Unit Disassembly

Detailed steps for disassembling the RQ Frame Unit.

Flap Board Removal

Steps to remove the Flap Board from the RQ Frame Unit.

Flap Home Board Removal

Steps to remove the Flap Home Board from the RQ Frame Unit.

Front Transport Unit Removal

Steps to remove the front transport unit from the RQ Frame Unit.

Rear Transport Unit Removal

Steps to remove the rear transport unit from the RQ Frame Unit.

Flap Motor Harness Assy. Removal

Steps to remove the flap motor harness assembly from the RQ Frame Unit.

TR Worm Wheel (Twin) Removal

Steps to remove the TR worm wheel (twin).

Quad TR Motor Harness Assy. Removal

Steps to remove the quad TR motor harness assembly.

Timing Belt Removal

Steps to remove timing belts.

RT/RQ Frame Unit Disassembly In Common

Common disassembly steps for RT/RQ Frame Units.

Sponge Roller Assy. Removal (Rear Transport Unit)

Steps to remove sponge roller assembly from the rear transport unit.

Sponge Roller Assy. Removal (Front Transport Unit)

Steps to remove sponge roller assembly from the front transport unit.

Timing Belt Removal (Transport Unit)

Steps to remove timing belts from the transport unit.

Recycler Disassembly

Detailed steps for disassembling the recycler.

Tape Board Removal

Steps to remove the tape board.

Drum Unit Disassembly

Steps to separate the drum unit.

Sponge Roller Assy. Removal (Drum 1 Side)

Steps to remove sponge roller assembly from drum 1 side.

Rubber Pulley and Drive Roller Removal (Drum 1 Side)

Steps to remove rubber pulleys and drive rollers from drum 1 side.

Solenoid Removal

Steps to remove the solenoid.

Sponge Roller Assy. Removal (Drum 2 Side)

Steps to remove sponge roller assembly from drum 2 side.

Rubber Pulley and Drive Roller Removal (Drum 2 Side)

Steps to remove rubber pulley and drive roller from drum 2 side.

Motor Harness Assy. Removal

Steps to remove motor harness assembly.

Clear Film and DET Film Removal

Steps to remove clear film and DET film.

Wiring Diagrams

RT/RQ Wiring Diagram

Wiring diagram illustrating the connections between RT/RQ units and host.

Calibration and Testing

Tool Requirements

Lists tools and equipment needed for calibration and performance testing.

Installation Procedures

Steps to install the JCM Tool Suite application and USB Drivers.

JCM Tool Suite Standard Edition Modes

Explains Normal Mode, Test Mode, and Service Mode features of the JCM Tool Suite.

Software Download

Procedures for downloading software programs onto the unit.

Calibration

Instructions for performing unit calibration.

Performance Test Using a PC

Instructions for conducting performance tests using a PC interface.

List of the Performance Tests without a PC

Lists performance tests that can be conducted without a PC.

List of the RT/RQ Unit Performance Tests

Detailed list of performance test items for RT/RQ units.

Launch Performance Test Program

Steps to launch the performance test program.

Status LED Test

Procedure to test the status LED performance.

DIP Switch Test

Procedure to test the RT/RQ Unit DIP Switch performance.

RT Transport Performance Tests

Instructions for conducting performance tests on RT Transport without PC.

RQ Transport Performance Tests

Instructions for conducting performance tests on RQ Transport without PC.

Exploded Views & Parts Lists

RT Entire Unit Exploded View

Exploded view illustration of the complete RT Entire Unit.

RT Entire Unit Parts List

List of all parts for the RT Entire Unit with EDP numbers and descriptions.

RQ Entire Unit Exploded View

Exploded view illustration of the complete RQ Entire Unit.

RQ Entire Unit Parts List

List of all parts for the RQ Entire Unit with EDP numbers and descriptions.

RT (Twin) Frame Unit (for RT and RQ) Exploded View 1

Exploded view of the RT (Twin) Frame Unit, part 1.

RT (Twin) Frame Unit (for RT and RQ) Parts List 1

Parts list for the RT (Twin) Frame Unit, part 1.

RT (Twin) Frame Unit (for RT and RQ) Exploded View 2

Exploded view of the RT (Twin) Frame Unit, part 2.

RT (Twin) Frame Unit (for RT and RQ) Parts List 2

Parts list for the RT (Twin) Frame Unit, part 2.

RT (Twin) Frame Unit (for RT and RQ) Exploded View 3

Exploded view of the RT (Twin) Frame Unit, part 3.

RT (Twin) Frame Unit (for RT and RQ) Parts List 3

Parts list for the RT (Twin) Frame Unit, part 3.

RT (Twin) Frame Unit (for RT and RQ) Exploded View 4

Exploded view of the RT (Twin) Frame Unit, part 4.

RT (Twin) Frame Unit (for RT and RQ) Parts List 4

Parts list for the RT (Twin) Frame Unit, part 4.

RT (Twin) Frame Unit (for RT and RQ) Exploded View 5

Exploded view of the RT (Twin) Frame Unit, part 5.

RT (Twin) Frame Unit (for RT and RQ) Parts List 5

Parts list for the RT (Twin) Frame Unit, part 5.

RT (Twin) Frame Unit (for RT and RQ) Exploded View 6

Exploded view of the RT (Twin) Frame Unit, part 6.

RT (Twin) Frame Unit (for RT and RQ) Parts List 6

Parts list for the RT (Twin) Frame Unit, part 6.

RT (Twin) Frame Unit (for RT and RQ) Exploded View 7

Exploded view of the RT (Twin) Frame Unit, part 7.

RT (Twin) Frame Unit (for RT and RQ) Parts List 7

Parts list for the RT (Twin) Frame Unit, part 7.

RT (Twin) Frame Unit (for RT and RQ) Exploded View 8

Exploded view of the RT (Twin) Frame Unit, part 8.

RT (Twin) Frame Unit (for RT and RQ) Parts List 8

Parts list for the RT (Twin) Frame Unit, part 8.

RQ (Quad) Frame Unit Exploded View 1

Exploded view of the RQ (Quad) Frame Unit, part 1.

RQ (Quad) Frame Unit Parts List 1

Parts list for the RQ (Quad) Frame Unit, part 1.

RQ (Quad) Frame Unit Exploded View 2

Exploded view of the RQ (Quad) Frame Unit, part 2.

RQ (Quad) Frame Unit Parts List 2

Parts list for the RQ (Quad) Frame Unit, part 2.

RQ (Quad) Frame Unit Exploded View 3

Exploded view of the RQ (Quad) Frame Unit, part 3.

RQ (Quad) Frame Unit Parts List 3

Parts list for the RQ (Quad) Frame Unit, part 3.

RQ (Quad) Frame Unit Exploded View 4

Exploded view of the RQ (Quad) Frame Unit, part 4.

RQ (Quad) Frame Unit Parts List 4

Parts list for the RQ (Quad) Frame Unit, part 4.

RQ (Quad) Frame Unit Exploded View 5

Exploded view of the RQ (Quad) Frame Unit, part 5.

RQ (Quad) Frame Unit Parts List 5

Parts list for the RQ (Quad) Frame Unit, part 5.

Front Transport Unit Exploded View 1

Exploded view of the front transport unit, part 1.

Front Transport Unit Parts List 1

Parts list for the front transport unit, part 1.

Front Transport Unit Exploded View 2

Exploded view of the front transport unit, part 2.

Front Transport Unit Parts List 2

Parts list for the front transport unit, part 2.

Transport Unit Exploded View 1

Exploded view of the transport unit, part 1.

Transport Unit Parts List 1

Parts list for the transport unit, part 1.

Transport Unit Exploded View 2

Exploded view of the transport unit, part 2.

Transport Unit Parts List 2

Parts list for the transport unit, part 2.

Transport Unit Exploded View 3

Exploded view of the transport unit, part 3.

Transport Unit Parts List 3

Parts list for the transport unit, part 3.

Rear Transport Unit for RT Frame Unit Exploded View 1

Exploded view of the rear transport unit for RT frame, part 1.

Rear Transport Unit for RT Frame Unit Parts List 1

Parts list for the rear transport unit for RT frame, part 1.

Rear Transport Unit for RT Frame Unit Exploded View 2

Exploded view of the rear transport unit for RT frame, part 2.

Rear Transport Unit for RT Frame Unit Parts List 2

Parts list for the rear transport unit for RT frame, part 2.

Rear Transport Unit for RT Frame Unit Exploded View 3

Exploded view of the rear transport unit for RT frame, part 3.

Rear Transport Unit for RT Frame Unit Parts List 3

Parts list for the rear transport unit for RT frame, part 3.

Rear Transport Unit for RQ Frame Unit Exploded View 1

Exploded view of the rear transport unit for RQ frame, part 1.

Rear Transport Unit for RQ Frame Unit Parts List 1

Parts list for the rear transport unit for RQ frame, part 1.

Rear Transport Unit for RQ Frame Unit Exploded View 2

Exploded view of the rear transport unit for RQ frame, part 2.

Rear Transport Unit for RQ Frame Unit Parts List 2

Parts list for the rear transport unit for RQ frame, part 2.

Rear Transport Unit for RQ Frame Unit Exploded View 3

Exploded view of the rear transport unit for RQ frame, part 3.

Rear Transport Unit for RQ Frame Unit Parts List 3

Parts list for the rear transport unit for RQ frame, part 3.

Recycler Exploded View 1

Exploded view of the recycler, part 1.

Recycler Parts List 1

Parts list for the recycler, part 1.

Recycler Exploded View 2

Exploded view of the recycler, part 2.

Recycler Parts List 2

Parts list for the recycler, part 2.

Recycler Exploded View 3

Exploded view of the recycler, part 3.

Recycler Parts List 3

Parts list for the recycler, part 3.

Recycler Exploded View 4

Exploded view of the recycler, part 4.

Recycler Parts List 4

Parts list for the recycler, part 4.

Recycler Exploded View 5

Exploded view of the recycler, part 5.

Recycler Parts List 5

Parts list for the recycler, part 5.

Recycler Exploded View 6

Exploded view of the recycler, part 6.

Recycler Parts List 6

Parts list for the recycler, part 6.

Recycler Exploded View 7

Exploded view of the recycler, part 7.

Recycler Parts List 7

Parts list for the recycler, part 7.

Recycler Exploded View 8

Exploded view of the recycler, part 8.

Recycler Parts List 8

Parts list for the recycler, part 8.

Recycler Exploded View 9

Exploded view of the recycler, part 9.

Recycler Parts List 9

Parts list for the recycler, part 9.

Recycler Exploded View 10

Exploded view of the recycler, part 10.

Recycler Parts List 10

Parts list for the recycler, part 10.

Recycler Exploded View 11

Exploded view of the recycler, part 11.

Recycler Parts List 11

Parts list for the recycler, part 11.

Box Connect Module Exploded View

Exploded view of the box connect module.

Box Connect Module Parts List

Parts list for the box connect module.

SH2 Box (400 Notes) Frame Exploded View

Exploded view of the SH2 Box (400 Notes) Frame.

SH2 Box (400 Notes) Frame Parts List

Parts list for the SH2 Box (400 Notes) Frame.

Large Box (800 Notes) Frame Exploded View

Exploded view of the Large Box (800 Notes) Frame.

Large Box (800 Notes) Frame Parts List

Parts list for the Large Box (800 Notes) Frame.

Index

Banknote Jam, clearing a

Procedures for clearing banknote jams from the unit.

Cleaning

Methods and equipment required for cleaning the unit's components.

Communications

Information regarding communication criteria and contact details.

Contact Information

Addresses and telephone numbers for JCM offices worldwide.

Dimensions

Illustrated drawing of the entire unit's clearance requirements.

Disassembly/Reassembly

Instructions for performing unit disassembly and reassembly.

Driver Installation

Instructions for performing the driver installation.

Exploded View

Illustrations of exploded views for unit components.

Flowcharts

Operational flowcharts detailing unit processes.

Installation

Required steps for installing the unit.

Navigation

Procedure for navigating within the manual.

PC Calibration

Preparation steps for PC-based calibration.

Primary Features

Key features of the UBA-5x0-SH2/SS-RT/RQ and UBA Pro RT/RQ Series.

RT/RQ

Acronym definition for UBA Pro RT/RQ Series Banknote Recycler.

Safety

Pictographs indicating safety symbols and their meanings.

Software Descriptions

Specifications of software descriptions for the unit.

Special Notes

Italic text highlights and finger points for special notes.

Steps

Sequential numbering of steps in procedures.

Symbols

Types of symbols used for precautions.

Troubleshooting

Instructions for troubleshooting common issues.

Type Descriptions

Specifications of product type descriptions.

UBA Pro

Definition of UBA Pro Universal Banknote Acceptor acronym.

Troubleshooting

Introduction

Introduction to troubleshooting the UBA Pro RT/RQ Series Banknote Recycler.

Troubleshooting Overview

Overview of fault diagnosis and repair procedures for the product.

LED Error Codes

Indicates various error codes via LEDs for RT/RQ Unit errors.

Table A-1 LED Error Codes

Lists error code indications for Status, Recycler, and Transport LEDs.

Maintenance Equipment

Reference Paper Handling

Guidelines for handling reference paper used in calibration.

Table A-2 Additional Maintenance Equipment Parts List

List of additional maintenance equipment parts, including reference paper.

Glossary

Acceptor

Device that validates and accepts banknotes, communicating results to the Host Machine.

Anti-Pullback Mechanism

Prevents unauthorized retrieval of banknotes from the cash box.

Bezel

Plastic assembly with an access opening for banknote insertion and retrieval.

Calibration

Process to ensure circuits are aligned and operating at optimum levels.

Centering Mechanism

Assembly designed to center banknotes entering the acceptor at a skewed angle.

Checksum

Numerical value verifying data file integrity during transmission or encryption.

Photo-Coupler Isolation

Method to increase safety by isolating transmitted data signals.

Pictograph

Internationally recognized safety and attention symbols used in manuals.

Recycler

Unit programmed to accept and recycle banknotes, working with payment systems.

Special Notes

Notations alerting readers to specific information affecting unit operation.

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