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JCM WBA Series User Manual

JCM WBA Series
92 pages
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© 2007, JCM American, Corporation
Office: (800) 683-7248 Technical Support: (702) 651-3444 FAX: (702) 651-0214
E-Mail: techsupport@jcm-american.com Web-Site: www.jcm-american.com
WBA
®
Series
World Bill Acceptor
(WBA-1x/2x -SS & SS2)
Operation and Maintenance Manual
(Revision 1)
JCM Part No. 960-000076R_Rev. 1

Table of Contents

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JCM WBA Series Specifications

General IconGeneral
BrandJCM
ModelWBA Series
CategoryCash Register
LanguageEnglish

Summary

1 GENERAL INFORMATION

Section 1 Overview

Provides an overview of the WBA Series and manual navigation.

Model Number Specifications

Details WBA model number specifications including head type, CPU, box type, etc.

User Cautions and Safety

Lists safety warnings and user cautions for operation and handling.

Component Names

Identifies and illustrates major component parts of the WBA.

Technical Specifications

Provides detailed technical, environmental, electrical, and structural specifications.

System Configuration

Illustrates the typical WBA system configuration and connections.

Primary Features

Lists key features like interchangeable bill guides and DIP switch programmability.

Standard Unit Dimensions

Shows standard unit dimensions in millimeters.

Country Codes

Lists country codes used for currency identification.

2 INSTALLATION/OPERATION

Installation Procedure

Provides step-by-step instructions for installing the WBA unit.

Input/Output Circuit Diagrams

Illustrates WBA input/output circuit diagrams for different models.

Connector Pin Assignments

Details pin assignments for various WBA connectors (CN1, CN2, CN3, Rear Panel).

Cable Interconnection

Shows typical cabling requirements between the Host machine and WBA.

DIP Switch Configurations

Lists default DIP switch configurations and their functions.

Head Sensor Lens Differences

Illustrates differences in head sensor lens configurations between WBA-1X and WBA-2X.

Retrieving Bills

Explains the steps to retrieve deposited bills from the cash box.

Clearing a Bill Jam

Provides instructions for clearing bill jams at the entrance and transport path.

Cleaning/Preventive Maintenance

Details important cleaning procedures and warnings for maintaining the unit.

Available Cleaning Card

Introduces the authorized Waffletechnology cleaning card.

ID-003 Interface Flowchart

Depicts the bill acceptance flow process for the ID-003 interface.

4 DISASSEMBLY/REASSEMBLY

Tool Requirements

Lists the necessary tools for disassembly and reassembly procedures.

Primary Unit Disassembly

Provides initial steps for disassembling the WBA unit's primary parts.

Acceptor Unit Disassembly

Details steps for disassembling the WBA acceptor unit.

Upper Sensor Circuit Board Removal

Details steps for removing the WBA acceptor's upper sensor circuit board.

Lower Sensor Circuit Board Removal

Details steps for removing the WBA acceptor's lower sensor circuit board.

Belt Tension Assembly Removal

Explains how to remove the WBA acceptor's belt tension assembly.

Transport CPU Circuit Board Removal

Provides steps for removing the transport unit's CPU circuit board.

Transport CPU Board Assembly Removal

Details removing the transport CPU board assembly for specific models.

Stacker Encoder Sensor Board Removal

Explains how to remove the stacker encoder sensor board.

Stacker Motor Removal

Provides steps for removing the WBA transport's stack motor.

Transport Encoder Sensor Board Removal

Details removing the transport unit's encoder sensor board.

Transport Drive Motor Removal

Explains how to remove the WBA transport's drive motor.

Entrance Lever Sensor Board Removal

Details removing the WBA entrance lever sensor board.

Solenoid Lever Assembly Removal

Provides steps for removing the WBA solenoid lever assembly.

Solenoid Lever Sensor Board Removal

Details removing the WBA solenoid lever sensor board.

Feed-Out Sensor Assembly Disassembly

Explains how to disassemble the transport's feed-out sensor assembly.

Upper Timing Belt Removal

Details steps to begin removing the transport's upper timing belts.

Home Position Sensor Board Removal

Provides steps for removing the transport's home position sensor board.

Upper Timing Belt Removal Continuation

Continues the procedure for removing the transport's upper timing belts.

Lower Timing Belt Removal

Details steps for removing the transport's lower timing belts.

Pusher Mechanism Cover Removal

Details removing the WBA cash box pusher mechanism cover.

Pusher Mechanism Removal

Provides steps for removing the WBA cash box pusher mechanism.

Pusher Mechanism Timing Belt Removal

Explains how to remove the pusher mechanism timing belts.

Cash Box Disassembly

Details the complete disassembly procedure for the WBA cash box.

5 WIRING DIAGRAMS

WBA Primary Components

Shows a diagram of the WBA's primary components.

WBA-14-SS3B System Wiring Diagram

Provides the system wiring diagram for the WBA-14-SS3B model.

WBA-15-SS3B System Wiring Diagram

Provides the system wiring diagram for the WBA-15-SS3B model.

WBA-24-SS3B System Wiring Diagram

Provides the system wiring diagram for the WBA-24-SS3B model.

WBA-25-SS3B System Wiring Diagram

Provides the system wiring diagram for the WBA-25-SS3B model.

6 CALIBRATION AND TESTING

Workbench Tool Requirements

Lists the tools required for workbench software downloads.

Software Download Preparation

Describes steps for decompressing and storing downloaded programs.

Calibration Procedure

Details the steps for performing calibration using the adjustment program.

White Paper Calibration Screen

Illustrates the screen for white paper calibration.

Black Paper Calibration Screen

Illustrates the screen for black paper calibration.

Remove Calibration Paper Screen

Shows the screen for removing calibration paper.

Magnetic Test Calibration Screen

Illustrates the screen for magnetic test calibration.

Write Value Prompt Screens

Prompts to save adjustment data to memory.

Writing Adjustment Data Screen

Confirms that adjustment data writing is complete.

End Calibration Screen

Indicates that all calibration procedures are complete.

Calibration Error Messages

Explains error messages that appear during calibration.

Sensor Signal and Name Conversions

Lists sensor signal names and their comparisons for WBA models.

7 EXPLODED VIEWS AND PARTS LISTS

Entire WBA Unit View and Parts

Provides an exploded view of the entire WBA unit.

Entire WBA Unit Parts List

Lists all parts for the entire WBA unit.

WBA 12/13 Acceptor Head Exploded Views

Shows an exploded view of the WBA 12/13 acceptor head.

WBA 22/23/24/25 Acceptor Head Exploded View

Shows an exploded view of the WBA 22/23/24/25 acceptor head.

WBA 12/13 & 22/23/24/25 Acceptor Head Collective Parts List

Lists collective parts for WBA 12/13 and 22/23/24/25 acceptor heads.

WBA Transport Unit Collective Parts List

Lists parts for the WBA transport unit.

WBA Transport Unit Exploded Views (Continued)

Shows continued exploded views of the WBA transport unit.

WBA Frame Unit Exploded View

Shows an exploded view of the WBA frame unit.

WBA Frame Unit Parts List

Lists parts for the WBA frame unit.

WBA Cash Box Unit Exploded View

Shows an exploded view of the WBA cash box unit.

WBA Cash Box Unit Exploded View (Continued)

Shows continued exploded views of the WBA cash box unit.

WBA Cash Box Collective Parts List

Lists collective parts for the WBA cash box.

8 INDEX

Installation

Provides installation steps and procedures.

Troubleshooting

Lists general faults and their corrective actions.

Specifications

Details electrical, environmental, structural, and technical specifications.

A TROUBLESHOOTING

Introduction

Introduces troubleshooting information and basic checks.

Troubleshooting Overview

Explains the process of fault diagnosis using fault table listings.

Fault Table Listings

Lists general fault conditions and their possible causes and corrective actions.

Adjustment Fault Conditions

Lists faults related to calibration adjustments and their causes.

Communication Fault Conditions

Lists communication faults and their corrective actions.

Performance Tests

Describes diagnostic tests to identify failure conditions using DIP Switches.

Auto Calibration Mode

Explains how to enter and perform the auto calibration mode.

Diagnostic Test Mode

Details how to enter the diagnostic test mode for WBA units.

Functional Tests

Provides DIP switch settings for performing various functional tests.

Head Sensor Test (PH06)

Explains how to enter and perform the head sensor test.

Head Sensor Test DIP Switch Settings

Provides DIP switch settings for WBA-1X/2X head sensor tests.

Head Sensor Locations

Illustrates the locations of head sensors on WBA units.

Transport Sensor Test (PH07)

Details how to enter and perform the transport sensor test.

Transport Sensor Test

Provides DIP switch settings for WBA-1X/2X transport sensor tests.

Transport Sensor Locations

Illustrates sensor locations in the WBA transport unit.

Sensor, Circuit Board and Motor Locations

Shows locations of sensors, circuit boards, and motors in the WBA.

Bill Acceptance Test

Explains how to run bill acceptance tests.

Forced Download Mode

Provides steps to initiate a forced download of software.

DT-004 Downloading

Details the steps for initiating a DT-004 software download.

PC Downloading

Explains the steps for initiating a PC software download.

Abnormal Error Code Table

Lists abnormal operation codes for WBA-1X/2X.

Test Mode 4 Only Error Table

Lists abnormal operation codes specific to Test Mode 4.

Return Code Error Table

Lists return error codes for WBA-1X/2X.

B GLOSSARY

Acceptor Definition

Term for functions sent to/from the Bill Acceptor via software.

Country Codes Definition

Codes identifying a country for currency type.

DIP Switch Definition

Dual Inline Package Switch for configuration.

Photo-coupler Isolation Definition

LED and photo sensor combination for isolating electrical signals.

Pictographs Definition

Safety and attention symbols used in the manual.

Pusher Mechanism Definition

Device used to stack received bills.

WBA Acronym

Acronym for World Bill Acceptor.

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