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JCM WBA Series User Manual
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© 2007, JCM
American, Corporation
Office:
(800) 683-72
48
T
echnical Support:
(702) 651-3444
F
AX:
(702) 651-0214
E-Mail:
techsupport@jcm-american.com
W
eb-Site:
www
.jcm-american.com
WBA
®
Series
W
orld Bill Acceptor
(WBA-1x/2x -SS & SS2)
Operation and Maintenance Manual
(Revision 1)
JCM Par
t No. 960-000076R_R
ev
. 1
2
Table of Contents
Default Chapter
3
Table of Contents
3
JCM Part No. 960-000076R_Rev
10
1 General Information
13
Model Number Specifications
14
Precautions
14
User Cautions
14
Figure 1-2 Precautionary Symbols
14
Table 1-1 Model Number Specifications
14
Component Names
15
Figure 1-3 World Bill Acceptor (WBA) Major Component Parts
15
Specifications
16
Technical Specifications
16
Environmental Specifications
16
Electrical Specifications
16
Structural Specifications
16
Table 1-2 WBA-1X-Ssx Technical Specification
16
Table 1-3 WBA-1X Environmental Specification
16
Table 1-4 WBA-1X Electrical Specification
16
Table 1-5 WBA-1X Structural Specification
16
System Configuration
17
Primary Features
17
Figure 1-4 WBA System Configuration
17
Figure 1-5 WBA Bill Guide Interchangeability
17
Figure 1-6 WBA Easy Bill Retrieval Feature
17
Standard Unit Dimensions
18
Figure 1-7 Bill Acceptor WBA-1X-SS Complete Unit Dimensions Diagram
18
Country Codes
19
Table 1-6 Country Code Listings
19
2 Installation/Operation
21
Installation
21
Changing Bill Guides
21
Figure 2-1 Right Side Panel Dip Switch Block
21
Figure 2-2 Side Mounting Screw Hole Locations
21
Input/Output Circuits
22
Figure 2-3 Removing Old Bill Guides
22
Figure 2-4 Installing New Bill Guides
22
Figure 2-5 WBA 12, 13, 22 & 23 Input/Output Circuit Diagram
22
Figure 2-6 WBA 10, 11, 20 & 21 Input/Output Circuit Diagram
22
Connector Pin Assignments
23
Table 2-1 Connector CN1 Pin Assignments
23
Table 2-2 Connector CN2 Pin Assignments
23
Table 2-3 Relay Connector Pin Assignments
23
Table 2-4 WBA-10/11,20&21-SS 12 Pin Rear Panel Connector Pin
23
Table 2-5 WBA-12/13,22&23-SS2 20 Pin Rear Panel Connector Pin
24
Cable Interconnection
25
Figure 2-7 Typical WBA 1X/2X SS Cabling Requirements
25
Figure 2-8 Typical WBA 1X/2X SS2 Cabling Requirements
25
DIP Switch Configurations
26
WBA-1X and WBA-2X Head Sensor Lens Differences
26
Figure 2-9 WBA 1X-SS & 2X-SS Acceptor Head Lens Differences
26
Table 2-6 DIP Switch Settings
26
Retrieving Bills
27
Clearing a Bill Jam
27
Figure 2-10 Removing the WBA Cash Box
27
Figure 2-11 Retrieving Bills
27
Figure 2-12 Clearing an Entrance Bill Jam
27
Figure 2-13 Clearing a Transport Unit Bill Jam
27
Cleaning/Preventive Maintenance
28
Available Cleaning Card
28
Card Features
28
Directions for Use
28
Figure 2-14 Clearing a Cash Box Inlet Bill Jam
28
Figure 2-15 Cleaning the WBA Bill Path
28
Figure 2-16 JCM Waffletechnology Cleaning Card
28
ID-003 Standard Interface Operational Flowchart
29
Figure 2-17 WBA Bill Acceptor Operational Flowchart
29
3 Communications
31
4 Disassembly/Reassembly
33
Tool Requirements
33
Primary Unit Disassembly
33
Figure 4-1 WBA Acceptor Head Removal
33
Figure 4-2 WBA Transport Unit Removal
33
Figure 4-3 WBA Unit Cash Box Removal
33
Acceptor Unit Disassembly
34
Upper Sensor Circuit Board Removal
34
Lower Sensor Circuit Board Removal
34
Figure 4-4 WBA Acceptor's Upper Sensor Board Cover Removal
34
Figure 4-5 WBA Acceptor's Upper Sensor Board Removal
34
Figure 4-6 WBA Acceptor's Lower Sensor Board Cover Removal
34
Figure 4-7 WBA Acceptor's Lower Sensor Board Removal
34
Belt Tension Assembly Removal
35
Transport Unit Disassembly
35
Transport CPU Circuit Board Removal
35
Figure 4-8 Acceptor Head Drive Gear Removal
35
Figure 4-9 Acceptor Head Drive Belt Assembly Removal
35
Figure 4-10 Acceptor Head Drive Gear Tension Unit Disassembly
35
Figure 4-11 WBA 10/11 CPU Board Removal
35
Stacker Encoder Sensor Board Removal
36
Figure 4-12 WBA Transport CPU Board Assembly Removal
36
Figure 4-13 WBA 12/13 CPU Board Disconnect
36
Figure 4-15 Transport CPU Board Removal
36
Stacker Motor Removal
37
Transport Encoder Sensor Board Removal
37
Transport Drive Motor Removal
37
Entrance Lever Sensor Board Removal
37
Figure 4-16 Stack Encoder Sensor Board Removal
37
Figure 4-17 Transport Stack Motor Removal
37
Figure 4-18 Transport Encoder Sensor Board Removal
37
Figure 4-19 Transport Drive Motor Removal
37
Solenoid Lever Assembly Removal
38
Solenoid Lever Sensor Board Removal
38
Figure 4-20 Entrance Lever Sensor Board Removal
38
Figure 4-21 Transport Solenoid Cover Removal
38
Figure 4-22 Transport Solenoid Lever Sensor Board Removal
38
Figure 4-23 Transport Solenoid Lever Assembly Removal
38
Feed-Out Sensor Assembly Removal
39
Feed-Out Sensor Assembly Disassembly
39
Upper Timing Belt Removal
39
Home Position Sensor Board Removal
39
Figure 4-24 Complete Transport Solenoid Lever Assembly's Disassembly
39
Figure 4-25 Transport Feed-Out Sensor Assembly Removal
39
Figure 4-26 Transport Feed-Out Sensor Disassembly
39
Figure 4-27 Transport Upper Timing Belt Drive Gear Removal
39
Upper Timing Belt Removal Continuation
40
Lower Timing Belt Removal
40
Figure 4-28 Transport Home Sensor Board Removal
40
Figure 4-29 Transport Timing Belt Removal
40
Figure 4-30 Complete Transport Timing Belt Shaft Component Disassembly
40
Figure 4-31 Lower Timing Belt Access
40
Cash Box Disassembly
41
Pusher Mechanism Removal
41
Pusher Mechanism Cover Removal
41
Pusher Mechanism Timing Belt Removal
41
Figure 4-32 Lower Timing Belt Removal
41
Figure 4-33 Pusher Mechanism Removal
41
Figure 4-34 Pusher Mechanism Cover Removal
41
Figure 4-35 Coupling Bracket Handle Removal
41
Figure 4-36 Pusher Mechanism Gear Removal
42
Figure 4-37 Pusher Mechanism Belt Removal
42
5 Wiring Diagrams
43
WBA Primary Components Diagram
43
WBA-14-SS3B System Wiring Diagram
43
WBA-15-SS3B System Wiring Diagram
43
WBA-24-SS3B System Wiring Diagram
43
WBA-25-SS3B System Wiring Diagram
43
Figure 5-1 World Bill Acceptor (WBA) Primary Components
43
Figure 5-2 WBA-14-SS3B Bill Acceptor System Wiring Diagram
45
Figure 5-3 WBA-15-SS3B Bill Acceptor System Wiring Diagram
46
Figure 5-4 WBA-24-SS3B Bill Acceptor System Wiring Diagram
47
Figure 5-1 WBA-25-SS3B Bill Acceptor System Wiring Diagram
48
6 Calibration and Testing
49
Workbench Tool Requirements
49
Software Download Preparation
49
Figure 6-1 Required WBA Download Workbench Tools
49
Software Downloading Procedure
50
Program Installation
50
Calibration Procedure
50
Figure 6-2 WBA DIP Switch & Port Location
50
Figure 6-3 Initial Setup Screen
50
Figure 6-4 Head Installed Confirmation
50
Figure 6-5 White Paper Calibration Screen
50
Figure 6-6 White Calibration Paper Types
51
Figure 6-7 Inserting White Calibration Paper
51
Figure 6-8 White Calibration Occurring Screen
51
Figure 6-9 Black Paper Calibration Screen
51
Figure 6-10 Black Calibration Paper Types
51
Figure 6-11 Inserting Black Calibration Paper
51
Figure 6-12 Black Calibration Occurring Screen
51
Figure 6-13 White Re-Calibration Request Screen
52
Figure 6-14 Remove Calibration Paper Screen
52
Figure 6-15 Removing Final Calibration Paper
52
Figure 6-16 Paperless Calibration Screen
52
Figure 6-17 Magnetic Test Calibration Screen
52
Figure 6-18 Aligning the MAG Head Calibration Test Board
52
Figure 6-19 Magnetic Adjust Value Screen
53
Figure 6-20 Locating the MAG Head Calibration Peak Value Reading
53
Figure 6-21 Adjusting Magnetic Gain Screen
53
Figure 6-23 Writing Adjustment Data Screen
53
Figure 6-24 End Calibration Screen
53
Calibration Error Messages
54
Sensor Signal and Name Conversions
54
Flash Memory Download Procedure
54
When to Download
54
Figure 6-25 Typical Error Message Screen
54
Table 6-1 WBA-1X-SS Validator Sensor Names
54
Table 6-2 WBA-2X-SS Validator Sensor Names
54
7 Exploded Views and Parts Lists
55
Entire WBA Unit View and Parts
55
Figure 7-1 Entire WBA Unit Exploded View
55
Entire WBA Unit Parts List
56
Table 7-1 Entire WBA Unit Parts List
56
WBA 12/13 Acceptor Head Exploded Views
57
Figure 7-2 WBA 12/13 Acceptor Head Exploded View
57
WBA 22/23/24/25 Acceptor Head Exploded View
58
Figure 7-3 WBA 22/23/24/25 Acceptor Head Exploded View
58
Table 7-2 WBA 12/13&22/23/24/25 Acceptor Head Collective Parts List
59
WBA 12/13 & 22/23/24/25 Acceptor Head Collective Parts List
59
WBA Transport Unit Exploded Views (Continued)
61
Figure 7-5 WBA Transport Unit Exploded View (Part 2)
62
WBA Transport Unit Exploded Views (Continued)
62
Figure 7-6 WBA Transport Unit Exploded View (Part 3)
63
WBA Transport Unit Exploded Views (Continued)
63
Table 7-3 WBA Transport Unit Collective Parts List
65
WBA Frame Unit Exploded View
69
Figure 7-7 WBA Frame Unit Exploded View
69
Table 7-4 WBA Frame Unit Parts List
70
WBA Cash Box Unit Exploded View
71
Figure 7-8 WBA Cash Box Exploded View (Part 1)
71
Figure 7-9 WBA Cash Box Exploded View (Part 2)
72
WBA Cash Box Unit Exploded View (Continued)
72
Table 7-5 WBA Cash Box Collective Parts List
73
8 Index
75
A Troubleshooting
77
Introduction
77
Troubleshooting Overview
77
Fault Table Listings
77
Table A-1 General Fault Conditions
77
Table A-2 Adjustment Fault Conditions
79
Table A-3 Communication Fault Conditions
79
Performance Tests
80
Choosing and Selecting Operational Tests
80
Auto Calibration Mode
80
Calibration Error Table
80
Table A-4 WBA-1X Calibration Error Indications
80
Diagnostic Test Mode
81
Functional Tests
81
Head Sensor Test (PH06
81
Table A-5 WBA-1X/2X Functional Test DIP Switch Settings
81
Head Sensor Test DIP Switch Settings
82
Head Sensor Locations
82
Figure A-1 WBA 1X Head Sensor Locations
82
Table A-6 WBA-1X/2X Head Sensor Test DIP Switch Setting Chart
82
Transport Sensor Test (PH07
83
Transport Sensor Test
83
Figure A-2 WBA 2X Head Sensor Locations
83
Table A-7 WBA-1X/2X Transport Sensor Test DIP Switch Setting Chart
83
Transport Sensor Locations
84
Sensor, Circuit Board and Motor Locations
84
Figure A-3 WBA-1X/2X Transport Sensor Locations
84
Figure A-4 WBA-1X/2X Sensor, Circuit Board and Motor Location Diagram
84
Bill Acceptance Test
85
Bill Acceptance Test Modes
85
Bill Identification in Bill Acceptance
85
Forced Download Mode
85
Table A-8 WBA-1X/2X Bill Acceptance Test Setting Chart
85
Table A-9 WBA-1X/2X Forced Download Mode Chart
85
DT-104 Downloading
86
PC Downloading
86
Abnormal Error Code Table
87
Test Mode 4 Only Error Table
87
Table A-10 WBA-1X/2X Abnormal Operation Code Table
87
Table A-11 WBA-1X/2X Test Mode 4 Abnormal Operation Code Table
87
Return Code Error Table
88
Table A-12 WBA-1X/2X Return Error Code Table
88
B Glossary
89
4
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JCM WBA Series Specifications
General
Brand
JCM
Model
WBA Series
Category
Cash Register
Language
English
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