Jet JCP-803 - Torque Values

MAINTENANCE /
REPAIR
TROUBLESHOOTINGOPERATION
ASSEMBLY /
INSTALLATION
SAFETY /
SPECIFICATIONS
GETTING STARTED
19
REPAIR PARTS LIST FOR JCP-803 and JCP-804
1 1/4 INCH-20 WING NUT

1
2 1/4 INCH WASHER

1
3 FILTER ELEMENT JCP803-019 1
FILTER ELEMENT JCP803-020 1
4 1/4 INCH-20 X 1/2 INCH SCREW JCP803-021 3
5 O-RING (INCLUDED IN REF. #46) -- 1
6 3/8 INCH-16 X 3 - 1/2 INCH
SCREW

9
7 O-RING JCP803-022 1
8 ¼”-20X2.5 SELF-TAPPING SCREW

1
9 CYLINDER HEAD JCP803-023 1
10 ● O-RING, HEAD TO VALVE PLATE -- 1
11 VALVE PLATE ASSEMBLY JCP803-024 1
12 ● O-RING, CYLINDER TO VALVE
PLATE
-- 1
13 ● O-RING -- 6
14 1/4 INCH-20 X 3/4 INCH SCREW -- 9
15 TUBE FITTING -- 2
16 INTERCOOLER -- 1
17 RETAINING RING -- 4
18 PISTON PIN -- 2
19 CYLINDER -- 1
20 ● GASKET, CYLINDER TO
CRANKCASE
-- 1
21 3/8 INCH-24 X 1 INCH HEX HEAD
SCREW
-- 6
22 CONNECTING ROD ASSEMBLY -- 2
23 NEEDLE BEARING -- 2
24 5/16 INCH-18 X 1 - 1/2 INCH
SOCKET HEAD SCREW

4
25 BREATHER CAP -- 1
26 BREATHER TUBE ASSEMBLY -- 1
27 O-RING -- 1
28 5/16-18 X 3/4 INCH SOCKET
SCREW
-- 6
29 BEARING CAP -- 1
30 ● 0.015 INCH GASKET -- 1
31 BALL BEARING -- 2
32 CRANKSHAFT W/BEARINGS -- 1
33 OIL LEVEL GAGE -- 1
34 1/4 INCH-18 NPT DRAIN PLUG -- 1
35 1/2 INCH-14 NPT FILLER PLUG -- 1
36 CRANKCASE -- 1
37 OIL SEAL -- 1
38 FLYWHEEL JCP803-025 1
39 WASHER -- 1
40 LOCKWASHER -- 1
41 1/2 INCH-13 SCREW -- 1
42 TUBE FITTING -- 1
43 SAFETY VALVE JCP803-026 1
44 TUBE NUT -- 3
45 FERRULE -- 3
REPLACEMENT KITS AND ACCESSORIES
46 FILTER KIT, (INCL. REF. # 1-5) JCP803-027 1
FILTER KIT, (INCL. REF. # 1-5) JCP804-003 1
47 RING KIT JCP803-028 1
48 HIGH PRESSURE PISTON
ASSEMBLY
JCP803-029 1
49 LOW PRESSURE PISTON
ASSEMBLY
JCP803-030 1
● GASKET KIT JCP803-031 1
()
STANDARD HARDWARE ITEM, AVAILABLE LOCALLY
Ref.
No. Description Part Number Qty.
Ref.
No. Description Part Number Qty.
Ref No. Description Torque
6 3/8 INCH-16 SCREW, HEAD 42 ft. lb.
8 ¼”-20X2.5 SELF-TAPPING SCREW 100 in. lb.
21 3/8 INCH-24 SCREW, CYLINDER 15 ft. lb.
24 5/16 INCH-18 SCREW,
CONNECTING ROD
14 ft. lb.
28 5/16 INCH-18 SCREW, BEARING
CAP
14 ft. lb.
41 1/2 INCH TORQUE SCREW,
FLYWHEEL
50 ft. lb.
TORQUE VALUES