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JLG 1532R User Manual

JLG 1532R
98 pages
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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
ANSI
®
AS/NZS
Model(s)
1532R
1932R
P/N - 3121744
October 20, 2017

Table of Contents

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JLG 1532R Specifications

General IconGeneral
BrandJLG
Model1532R
CategoryScissor Lifts
LanguageEnglish

Summary

Foreword

Foreword

Introduction to the manual's purpose and importance, emphasizing keeping it with the machine.

Safety Alert Symbols and Safety Signal Words

Safety Alert Symbols and Signal Words

Explains the meaning and use of safety alert symbols and signal words like DANGER, WARNING, CAUTION, NOTICE.

Revision Log

Revision Log

Details the history of manual updates and revisions, including issue and revision dates.

Section 1 - Safety Precautions

1.1 General Safety Precautions

Outlines essential precautions for proper and safe machine usage and maintenance.

1.2 Pre-Operation Safety

Covers pre-operation requirements including operator training, knowledge, and workplace inspection.

1.3 Operation Safety

Details general operating procedures and safety practices for machine use.

Trip and Fall Hazards

Highlights hazards and precautions related to falls from the platform.

Electrocution Hazards

Provides warnings and safety distances regarding electrical hazards and proximity to energized lines.

Tipping Hazards

Details hazards and preventative measures related to machine tipping, including ground conditions and slopes.

Crushing and Collision Hazards

Specifies safety measures to prevent crushing and collision incidents during operation.

1.4 Towing, Lifting, and Hauling Safety

Covers procedures and safety precautions for towing, lifting, and hauling the machine.

1.5 Maintenance Safety

Outlines general safety precautions to be observed during machine maintenance.

Section 2 - User Responsibilities, Machine Preparation and Inspection

2.1 Personnel Training

Emphasizes the necessity of trained personnel for safe operation and maintenance of the aerial platform.

2.2 Preparation, Inspection, and Maintenance

Details periodic machine inspections and maintenance recommended by JLG Industries, Inc.

2.3 Pre-Start Inspection

Lists essential checks for a pre-start inspection, including cleanliness, structure, decals, and fluids.

2.4 Daily Walk-Around Inspection

Provides a comprehensive checklist for daily walk-around inspections of the machine's components.

2.5 Function Check

Outlines procedures for verifying all machine functions operate correctly before use.

Section 3 - Machine Controls, Indicators and Operation

3.1 General Machine Operation

Introduces controls and emphasizes user responsibility for safe operation and following safety practices.

3.2 Machine Description

Describes the self-propelled aerial work platform, its mechanism, and intended purpose.

3.3 Operating Characteristics and Limitations

Covers machine capabilities, limitations, and the importance of understanding placards.

3.4 Platform Loading

Details platform capacity, load distribution, and entry gate procedures.

3.5 Machine Control Locations

Identifies the locations of key machine controls such as ground and platform stations.

3.6 Battery Charging

Provides instructions and safety guidelines for charging the machine's batteries.

3.7 Ground Control Station

Explains the functions and operation of the key selector, lift/lower switch, and emergency stop at ground control.

Hourmeter and Indicators

Explains the hourmeter, overload indicator, and MDI indicator for machine status.

3.8 Platform Manual Descent Control

Details the procedure for manually lowering the platform in case of total power failure.

3.9 Platform Control Station

Identifies and describes the components and functions of the platform control station.

Drive/Lift/Steer Joystick Control

Explains the operation of the joystick for controlling drive, lift, and steering functions.

Steering

Details how to operate the steering controls for precise machine movement.

Traveling Forward and Reverse

Explains how to drive the machine forward and in reverse using the joystick.

Raising And Lowering Platform

Outlines the steps for safely raising and lowering the platform using the control station.

3.10 Platform Extension

Details the operation of the platform extension deck for increased reach.

3.11 Platform Rails - Fold-Down Procedure

Provides step-by-step instructions for folding down the platform rails.

3.12 Parking and Stowing Machine

Outlines procedures for safely parking and securing the machine for storage.

3.13 Machine Lifting and Tie Down

Covers safe methods for lifting the machine with a forklift or spreader bar and tie-down procedures.

3.14 Towing

Details procedures and precautions for towing the machine, including brake release.

Section 4 - Emergency Procedures

4.1 General Information

Introduces the section explaining steps to take in case of an emergency situation during operation.

4.2 Emergency Operation

Covers emergency operations for scenarios like operator unable to control or platform caught overhead.

4.3 Platform Manual Descent

Details the procedure for manually lowering the platform in the event of total power failure.

4.4 Incident Notification

Explains how and when to notify JLG Industries, Inc. of any incident involving a JLG product.

Section 5 - General Specifications and Maintenance

5.1 Introduction

Provides additional information for operators on proper operation and maintenance of the machine.

5.2 Operating Specifications

Lists key operating specifications including platform height, lift time, drive speed, and weight.

Platform Capacities

Details platform load capacities, maximum persons, side force, and operating wind speed.

Machine Dimensional Data

Provides physical dimensions and measurements of the machine, including platform and wheelbase.

Tires and Wheels

Covers tire specifications, wear, damage, replacement, and installation procedures.

Batteries

Lists OEM battery specifications and provides battery maintenance and safety practices.

Electrical System

Details the machine's electrical system voltage and battery charger specifications.

5.3 Critical Stability Weights

Lists critical components affecting machine stability, such as wheels, tires, and batteries.

5.4 Lubrication

Covers lubrication capacities, hydraulic oil types, and viscosity specifications.

5.5 Operator Maintenance

Outlines operator-level maintenance tasks, including safety prop usage and hydraulic oil checks.

Battery Chargers

Details the operation and indicators for Delta-Q, Green Power, and Eagle Performance battery chargers.

5.7 Decal Installation

Provides information and charts for the correct installation of decals on the machine.

5.8 Diagnostic Trouble Codes (DTC)

Lists and explains diagnostic trouble codes for troubleshooting machine faults and errors.

Section 6 - Inspection and Repair Log

Transfer of Ownership

Proposition 65 Warning

JLG Worldwide Locations

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