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JLG 1936RS User Manual

JLG 1936RS
150 pages
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Service & Maintenance Manual
Models
1932RS/6RS
3248RS/10RS
3121273
April 8, 2013

Table of Contents

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JLG 1936RS Specifications

General IconGeneral
Platform Height19 ft
Overall Width36 in
Drive Speed - Lowered2.5 mph
Gradeability25%
Turning Radius - Inside0 in
Lower Time25 sec
Working Height25 ft
Ground Clearance4 in
Power SourceElectric
Wheel TypeNon-marking
Platform Capacity - Overall500 lbs
Lift Time25 sec
Platform Capacity - Extension250 lb
Wheelbase61 in

Summary

Section 1 - SPECIFICATIONS

1.1 SPECIFICATIONS

Provides key operational and dimensional data for the machine models.

CRITICAL STABILITY WEIGHTS

Lists critical component weights to maintain machine stability.

TORQUE REQUIREMENTS

Specifies torque values for wheel spindle nuts and wheel bolts.

Section 2 - GENERAL

MACHINE PREPARATION, INSPECTION, AND MAINTENANCE

Covers general procedures for preparing, inspecting, and maintaining the machine.

PREVENTIVE MAINTENANCE AND INSPECTION SCHEDULE

Details the schedule for preventive maintenance and inspection checks.

SERVICE AND GUIDELINES

Provides guidelines for safe servicing, component handling, and cleanliness.

Section 3 - CHASSIS & SCISSOR ARMS

BATTERY REMOVAL/MAINTENANCE

Details procedures for battery removal, maintenance, and safety practices.

POWER CONTROL MODULE - ZAPI

Provides specifications and replacement instructions for the ZAPI power control module.

DRIVE MOTOR SERVICING

Covers troubleshooting, electrical evaluation, and servicing guidelines for drive motors.

Main Gearbox Assembly

Illustrates and details the disassembly steps for the main gearbox.

Section 4 - HYDRAULICS

LIFT PRESSURE SETTING PROCEDURE

Details how to set the lift relief valve pressure according to model specifications.

CYLINDER REPAIR

Covers general procedures for cylinder disassembly, cleaning, and inspection.

Section 5 - JLG CONTROL SYSTEM

HAND HELD ANALYZER

Details the features and basic operation of the JLG handheld analyzer.

Adjusting Parameters Using the Hand Held Analyzer

Guides on adjusting personality settings like drive acceleration and deceleration.

Section 6 - DIAGNOSTIC TROUBLE CODES

DIAGNOSTIC TROUBLE CODES (DTC)

Lists DTC codes, fault messages, and descriptions for troubleshooting.

DTC INDEX

Provides an index of diagnostic trouble codes for quick reference.

Section 7 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS

MULTIMETER BASICS

Explains basic multimeter usage, including grounding, backprobing, and scale.

ELECTRICAL SCHEMATICS AND LAYOUTS

Provides electrical schematics and component layouts for system diagnosis.

HYDRAULIC SCHEMATIC

Presents the hydraulic schematic for system analysis and repair.

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