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Skytrak 6036
JLG Skytrak 6036 Operation & Safety Manual
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Operation & S
a
fety
Man
u
al
Original Instructions
Keep this manual with
machine at all times.
An Oshkosh Corporation Company
Models
6036, 6042, 8042,
10042, 10054
SN 0160069719 t
o Pres
ent including
0160065791, 0
160065792, 0160065
796, 0160065798,
0160065824, 0
160065825, 0160065
826, 0160069336,
0160069359, 0
160069383, 0160069
411, 0160069441,
0160069566, 01
60069567 & 016006956
8
31211018
Revised
July 17, 2017
2
Table of Contents
Read this First
4
Operator Qualifications
4
Modifications
4
Other Publications Available
6
Machine Configuration
6
Table of Contents
7
Table of Contents
13
Section 1 - General Safety Practices
13
Hazard Classification System
13
Safety Alert System and Safety Signal Words
13
General Precautions
13
Operation Safety
14
Electrical Hazards
14
Tip over Hazard
16
Travel Hazard
19
Load Falling Hazard
20
Lifting Personnel
21
Driving Hazards on Slopes
22
Pinch Points and Crush Hazards
23
Fall Hazard
25
Chemical Hazards
26
Clearsky (if Equipped)
27
Federal Communications Commission (FCC) Information for Users
27
Section 2 - Pre-Operation and Inspection
29
Preparation, Inspection and Maintenance
29
Pre-Operation Check and Inspection
30
Safety Decals
32
ANSI (if Equipped)
32
ISO (if Equipped)
35
Walk-Around Inspection
38
Warm-Up and Operational Checks
40
Warm-Up Check
40
Operational Check
40
Operator Cab
41
Windows
42
Cab Door Window (if Equipped)
42
Table of Contents
43
Section 3 - Controls and Indicators
43
General
43
Controls
44
Dash Controls and Indicators
46
Instrument Cluster
48
Ignition
50
Park Brake
51
Parking Procedure
51
Transmission Control Lever
52
Boom Joystick
54
Auxiliary Hydraulic Joystick
55
Frame Level Joystick
56
Outrigger Switches (10042 & 10054)
57
Accessory Control Lever (if Equipped)
58
Steer Modes
59
Steer Mode Change
59
Stabil-Trak™ System (6042, 8042, 10042 & 10054)
60
Free Pivot Mode
60
Slow Pivot Mode
60
Locked Mode
60
Boom/Outrigger Interlock System (10054)
61
Extend Interlock Mode
61
Outrigger Interlock Mode
61
Operator Seat
62
Adjustments
62
Seat Belt
64
Boom Angle and Extension Indicators
65
Reverse Sensing System (if Equipped)
66
Section 4 - Operation
67
Engine
67
Starting the Engine
67
Battery Boosted Starting
68
Normal Engine Operation
69
Shut-Down Procedure
69
After-Treatment System (ATS) (if Equipped for ULS/85 or 110HP)
70
Automatic Exhaust System Cleaning
70
Stationary Exhaust System Cleaning
71
Operating with a Non-Suspended Load
72
Lift Load Safely
72
Picking up a Load
72
Transporting a Load
73
Leveling Procedure
73
Placing a Load
74
Disengaging a Load
74
Operating with a Suspended Load
75
Lift Load Safely
75
Picking up a Suspended Load
75
Transporting a Suspended Load
76
Leveling Procedure
76
Placing a Suspended Load
77
Disengaging a Suspended Load
77
Loading and Securing for Transport
78
Tie down
78
Lifting
79
Table of Contents
81
Section 5 - Attachments
81
Approved Attachments
81
Unapproved Attachments
81
JLG Supplied Attachments
82
Telehandler/Attachment/Fork Capacity
84
Use of the Capacity Chart
85
Capacity Indicator Locations
85
Sample Capacity Chart
86
Example
88
Attachment Installation
90
Hydraulic Operated Attachment
92
Adjusting/Moving Forks
93
Attachment Operation
94
Carriage with Forks
95
Side Shift Carriage
96
Side Tilt Carriage
98
Swing Carriage
100
Dual Fork Positioning Carriage
102
Mast Carriage
104
Pipe Grapple
106
Fork Extension
108
Coupler Mounted Hook
110
Fork Mounted Hook
112
Bucket
114
Grapple Bucket
116
Bucket - Fork Mounted
118
Trash Hopper - Fork Mounted
120
Truss Boom
122
Material Handling Arm
124
Personnel Work Platform - Fork Mounted
126
Sweeper
128
Boom Mounted Lifting Lug
130
Section 6 - Emergency Procedures
131
Towing a Disabled Product
131
Moving Short Distances
131
Moving Longer Distances
131
Emergency Lowering of Boom
132
Emergency Exit from Enclosed Cab
133
Fixed Window (if Equipped)
133
Latch Window (if Equipped)
133
Section 7 - Lubrication and Maintenance
135
Introduction
135
Clothing and Safety Gear
135
General Maintenance Instructions
136
Maintenance Schedules
137
Every 10 Hours
137
First 50 Hours
137
Every 50 Hours
138
First 250 Hours
138
Every 250 Hours
138
First 500 Hours
139
Every 500 Hours
139
Every 750 Hours
139
Every 1000 Hours
140
Every 1500 Hours
140
Every 2000 Hours or 2 Years
141
Every 4000 Hours or 3 Years
141
Every 5000 Hours or 4 Years
141
Lubrication Schedules
142
50 Hour Lubrication Schedule
142
250 Hour Lubrication Schedule
145
1000 Hour Lubrication Schedule
147
Operator Maintenance Instructions
148
Fuel System
148
Diesel Exhaust Fluid (DEF) System (if Equipped for ULS/85 or 110HP)
150
Engine Oil
151
Air Intake System
152
Hydraulic Oil
156
Tires
157
Transmission Oil
159
Engine Cooling System
160
Brake Fluid (SN 0160074878 to Present)
161
Battery
162
Section 8 - Additional Checks
163
Stabil-Trak (6042, 8042, 10042 & 10054)
163
Boom/Outrigger Interlock (10054)
164
Reverse Sensing System (if Equipped)
165
Table of Contents
167
Section 9 - Specifications
167
Product Specifications
167
Fluids
167
Capacities
170
Tires
172
Performance
173
Dimensions
175
Index
179
Inspection, Maintenance and Repair Log
183
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JLG Skytrak 6036 Specifications
General
Brand
JLG
Model
Skytrak 6036
Category
Front End Loaders
Language
English
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