GEARCASE
ASSEMBLY - 25/30
Using a right angled
rod,
install the pinion assem- Install the shifter cradle and clutch dog
in
the
bly
in
the gearcase. gearcase using long-nose pliers.
COA3290 COB3061
Place the forward gear into the gearcase. Apply Triple-Guard grease to a new pivot pin D-
;:-----1
1. Forward gear COB3057
Install the shifter cradle
on
clutch dog. Grooved
ring.
Install O-ring
on
the pivot pin. Apply Nut Lock
to
threads of the pin. Align hole of shifter lever with
hole
in
gearcase. Install
and
tighten pivot pin to a
torque of 48 to 84
in.
Ibs.
(5
to 9 N·m).
end
of clutch dog must face forward gear end of
1.
Pivot pin
COA3236
the
propeller shaft.
1.
Grooved
end
COB3065
IMPORTANT: Apply Needle Bearing Assembly
Grease to clutch dog
and
shifter cradle to hold
in
m
WARNING
m
Wear safety glasses for eye protection.
Detent
balls
,can
pop out with great force.
Slide the Shift Detent Sleeve,
PIN
328081, over
the
propeller shaft. Align slot
in
the tool with hole
in
the propeller shaft.
place while assembling. 1
1. Shift detent sleeve 26727
286
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