24 - English
7 Repair instructions
Repair Instructions
Contents
7.1 Dismantling the starter ....................................................................................................25
7.2 Replacing a broken or worn starter cord ........................................................................26
7.3 Tensioning the return spring ...........................................................................................26
7.4 Replacing a broken return spring ...................................................................................27
7.5 Starter assembly..............................................................................................................27
7.6 Dismantling the ignition module and ywheel .................................................................28
7.7 Assembling the ignition module and ywheel .................................................................29
7.8 Dismantling the centrifugal clutch ...................................................................................30
7.9 Assemby of centrifugal clutch .........................................................................................31
7.10 Dismantling the oil pump and screen .............................................................................31
7.11 Assembling the oil pump and screen ..............................................................................32
7.12 Dismantling the intake system ........................................................................................32
7.13 Assembling the intake system ........................................................................................33
7.14 Carburettor .....................................................................................................................34
7.15 Tank unit .........................................................................................................................42
7.16 Venting the fuel tank .......................................................................................................42
7.17 Vibration damping system ..............................................................................................43
7.18 Replacing the fuel lter ...................................................................................................44
7.19 Replacing the fuel hose/return hose ...............................................................................44
7.20 Replacing the fuel pump ..................................................................................................44
7.21 Heated handles and carburettor heating .........................................................................45
7.22 Dismantling the piston and cylinder ................................................................................52
7.23 Assembling the piston and cylinder ................................................................................54
7.24 Pressure testing the cylinder ..........................................................................................55
7.25 Dismantling the crankshaft and crankcase .....................................................................56
7.26 Assembling the complete crankshaft ..............................................................................60
7.27 Replacing the bar bolt .....................................................................................................61
7.28 Repairing damaged threads ............................................................................................61
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