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JUKI DU-141H-4 User Manual

JUKI DU-141H-4
24 pages
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No.02
40092242
NOTE : Read safety instructions carefully and understand them before using.
Retain this Instruction Manual for future reference.
INSTRUCTION MANUAL
DU-141H-4
DU-141H-7
Please do not hesitate to contact our distributors or agents in your area for further information when necessary.
The description covered in this instruction manual is subject to change for improvement of the
commodity without notice.
13 · 09 Printed in Japan
SEWING MACHINERY BUSINESS UNIT
2-11-1, TSURUMAKI, TAMA-SHI,
TOKYO, 206-8551, JAPAN
PHONE : (81)42-357-2371
FAX : (81)42-357-2380
http://www.juki.com
Copyright
C
2011-2013 JUKI CORPORATION
All rights reserved throughout the world.
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JUKI DU-141H-4 Specifications

General IconGeneral
Stitch TypeLockstitch
Needle Quantity1
Differential Feed RatioNot applicable
LubricationAutomatic
Presser Foot Lift15 mm
Stitch WidthNot applicable
Needle Size#14-#23
Thread TensionAdjustable

Summary

TO ENSURE SAFE USE OF YOUR SEWING MACHINE

Explanation of Risk Levels

Defines DANGER, WARNING, and CAUTION levels for machine operation safety.

Explanation of Warning Indications and Labels

Details warning symbols and labels for safe machine operation.

General Safety Precautions

Covers basic precautions, safety devices, application, training, and power-off procedures.

Safety by Operation Stage

Safety measures for transportation, unpacking, installation, and operation stages.

Lubrication, Maintenance, and Environment Safety

Safety procedures for lubrication, maintenance, and operating environment.

Specific Model Safety Measures

Additional safety tips for using the DU-141H-4 and DU-141H-7 machines.

BEFORE OPERATION

Specifications

Details technical specifications like stitch system, application, speed, and noise level.

1. INSTALLATION OF THE MACHINE

Attaching Hinge Washer and Rubber Cushion

Steps for attaching hinge washers and rubber cushions during machine installation.

Adjusting Belt Tension

Procedure for adjusting belt tension for safe operation.

3. INSTALLATION OF THREAD STAND

Assembling and Securing Thread Stand

Steps for assembling and fixing the thread stand to the machine table.

4. ATTACHING THE BELT COVER AND BOBBIN WINDER

Installing Belt Cover Support and Cover

Procedure for attaching the belt cover support and the belt cover.

5. LUBRICATION

Before Starting Machine Lubrication

Points to lubricate before starting sewing machine operation.

Refilling and Adjusting Oil Reservoir

Steps for refilling the oil reservoir and adjusting oil supply to the hook.

6. ATTACHING THE NEEDLE

Needle Insertion and Tightening

Procedure for inserting and securely tightening the needle in the needle bar.

7. WINDING A BOBBIN

Bobbin Winding Procedure

Steps for routing thread and winding the bobbin.

8. THREADING THE BOBBIN CASE

Removing and Threading Bobbin Case

Instructions for removing and properly threading the bobbin case.

9. INSTALLING THE TAKE-UP THREAD GUIDE ROD

Inserting Thread Guide Rod

Procedure for inserting the take-up thread guide rod into the designated hole.

10. THREAD THE MACHINE HEAD

Machine Head Threading Sequence

Step-by-step guide for threading the machine head.

11. ADJUSTING THE STITCH LENGTH

Stitch Length Dial Adjustment

How to adjust stitch length using the dial.

Engaging Reverse Feed Stitching

Instructions on how to engage and disengage reverse feed stitching.

12. THREAD TENSION

Adjusting Needle and Bobbin Thread Tension

Procedures for adjusting needle and bobbin thread tension for proper stitch formation.

13. THREAD TAKE-UP SPRING

Adjusting Thread Take-Up Spring Stroke and Tension

How to adjust the stroke and tension of the thread take-up spring.

14. PRESSURES OF THE PRESSER FOOT AND WALKING FOOT

Adjusting Presser and Walking Foot Pressures

How to adjust pressures for presser foot and walking foot based on material type.

15. HEIGHT OF THE FEED DOG

Adjusting Feed Dog Height

Procedure for adjusting the feed dog height for optimal feeding.

16. ADJUSTING THE WALKING FOOT AND THE PRESSER FOOT

Longitudinal Position Adjustment

How to adjust the longitudinal position of the walking foot.

Alternate Vertical Motion Adjustment

How to adjust the alternate vertical strokes of the walking and presser feet.

17. NEEDLE-TO-HOOK RELATIONSHIP

Positioning Needle Bar and Hook

Steps for positioning the needle bar and hook for correct timing.

Adjusting Needle-Hook Clearance

How to adjust the clearance between the needle and hook point.

18. AUXILIARY THREAD TENSION CONTROLLER

Adjusting Auxiliary Thread Tension

How to adjust the auxiliary thread tension using the control nut.

19. PRESSURE OF THE FIXED KNIFE

Adjusting Fixed Knife Pressure

How to adjust the pressure of the fixed knife for thread trimming.

20. ONE-TOUCH TYPE REVERSE FEED STITCHING MECHANISM

Positioning Reverse Feed Solenoid

How to position the reverse feed solenoid for proper function.

21. HOME POSITION OF THE ROTARY KNIFE

Aligning Rotary Knife Home Position

How to align the rotary knife to its standard home position.

22. ADJUSTING THE THREAD TRIMMING CAM

Adjusting Thread Trimming Cam Position

How to adjust the thread trimming cam for correct timing.

23. HOW TO MANUALLY OPERATE THE THREAD TRIMMER

Manual Thread Trimmer Operation

Step-by-step guide for manually operating the thread trimmer.

24. HOW TO REPLACE THE KNIVES

Replacing Rotary and Fixed Knives

Procedures for replacing the rotary and fixed knives.

25. SEWING SPEED VS. ALTERNATE LIFTS

Sewing Speed Guidelines

Relationship between sewing speed and alternate lift settings.

26. TROUBLES AND CORRECTIVE MEASURES

Thread Breakage Causes and Corrections

Diagnoses and fixes for thread breakage issues.

Stitch Skipping Causes and Corrections

Diagnoses and fixes for stitch skipping issues.

Loose Stitches and Skipped Stitches

Troubleshooting for loose stitches and occasional skipped stitches.

Thread Slipping and Trimming Issues

Corrections for thread slipping off the needle and trimming problems.

Thread Trimming Failure and Motor Stop

Troubleshooting for complete thread trimming failure and motor stop issues.

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