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JUKI LK-1900 User Manual

JUKI LK-1900
61 pages
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Table of Contents

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JUKI LK-1900 Specifications

General IconGeneral
BrandJUKI
ModelLK-1900
CategorySewing Machine
LanguageEnglish

Summary

General Safety Instructions

Explanation of Danger Levels

Defines hazard levels: Danger, Warning, Caution, with descriptions of potential risks.

Explanation of Warning Symbols and Labels

Illustrates and explains standard warning symbols and labels used on the machine for safety.

Basic Precautions

Outlines fundamental safety rules and practices to be followed before and during machine operation.

Safety Devices and Warning Labels

Details safety devices and warning labels to ensure safe operation and prevent accidents.

Usage and Modification

Prohibits unauthorized usage and modifications to the machine, emphasizing manufacturer responsibility.

Training

Stresses the importance of proper operator training and education for safe machine handling.

When Power Must Be Turned Off

Specifies situations and procedures requiring the machine's power to be turned off for safety.

About Safety Devices

Describes various safety devices installed on the machine, like covers and guards.

Precautions for Each Stage of Use

Transportation

Safety guidelines for moving the sewing machine, emphasizing proper lifting and securing.

Unpacking

Instructions for safely unpacking the sewing machine, including handling wooden crates.

Installation

Covers the installation process, including table assembly and component securing.

Cables and Wiring

Details safe practices for connecting and managing electrical cables and wiring.

Grounding

Explains the importance and method of proper grounding for electrical safety.

Motor

Provides safety guidelines related to the sewing machine motor and its operation.

Before Operation

Checks and preparations required before starting the sewing machine to ensure safety.

During Operation

Safety measures to be observed while the sewing machine is in operation.

Lubrication

Instructions for proper lubrication and handling of lubricating oil for machine maintenance.

Maintenance

Guidelines for performing maintenance and repairs safely, emphasizing qualified personnel.

Usage Environment

Specifies environmental conditions required for safe and optimal machine operation.

Specifications

Configuration

Names of Main Unit

Identifies and labels the main components of the sewing machine unit.

Names of Control Box Switches

Details the various switches and indicators on the operation and control boxes.

Installation

Table Assembly

Provides step-by-step instructions for assembling the sewing machine table and its components.

Power Cord Connection

Guides on how to correctly connect the power cord according to voltage specifications.

Voltage Change Method

Explains the procedure for changing the machine's voltage settings between different ranges.

Securing the Sewing Machine Unit

Instructions for securely fixing the main sewing machine unit to the table.

Motor Cover Installation

Details how to install the protective cover for the sewing machine motor.

Operation Box Installation

Steps for mounting the operation box and connecting its cables.

Cord Connection

Illustrates how to connect various cords for machine operation and control.

Cord Management

Provides instructions for organizing and securing the machine's cords.

Air Hose Connection

Guides on connecting the air hoses for pneumatic type machines.

Eye Protection Cover Installation

Explains the importance and procedure for installing the eye protection cover.

Thread Stand Installation

Instructions for assembling and installing the thread stand.

Transportation Bolt Attachment

Details how to attach the transportation bolt for securing the machine during transit.

Sewing Machine Operation (Basic)

Lubrication

Explains the procedure for lubricating various parts of the sewing machine.

Attaching the Needle

Step-by-step guide on how to properly insert and secure a new needle.

Threading the Machine Head

Instructions for threading the upper thread through the sewing machine head.

Checking Sewing Pattern Contour

Procedure to verify the sewing pattern shape before starting to prevent needle interference.

Sewing

Instructions on how to start and perform the sewing process.

Changing to Other Patterns

Steps to select and switch to a different sewing pattern.

Winding the Bobbin

Instructions for winding thread onto the bobbin, both during and independently of sewing.

Item Data Setting

Turning ON the Power Switch

Initial step to power on the machine and prepare for settings.

Setting the Pattern Number

Procedure for selecting and setting the desired pattern number for sewing.

Setting the X Scale

How to adjust the horizontal (X-axis) magnification or reduction ratio of the sewing pattern.

Setting the Y Scale

How to adjust the vertical (Y-axis) magnification or reduction ratio of the sewing pattern.

Setting Maximum Speed Limitation

Procedure to set the upper limit for the sewing machine's speed.

Finishing Setting

Final step to confirm and save the configured settings.

Sewing Machine Operation (Advanced)

Sewing Using Function Keys (P1-P7)

Explains how to register and use function keys for quick pattern recall.

Sewing Operation Example

Demonstrates sewing with registered patterns P1 and P3 sequentially.

Performing Sewing Using Combination Function

How to create and use sequences of registered patterns (C1, C2, C3).

Performing Sewing Using 'Bobbin Thread Counter'

Using the counter to track bobbin usage and stop sewing when depleted.

Cautions in Operation

Important operational notes and warnings to prevent common sewing issues.

Maintenance

Adjusting Needle Bar Height

Procedure for setting the correct height of the needle bar for optimal stitch formation.

Adjusting Needle-to-Shuttle Relation

How to align the needle with the shuttle mechanism for proper stitch interlacing.

Adjusting Work Clamp Foot Lift

Procedure for adjusting the height of the work clamp foot for different materials.

Adjusting Thread Tension Disk Rise Amount

How to adjust the tension disk's lift for proper thread tension control.

Moving and Fixed Knives

Instructions for adjusting the thread trimmer knives (moving and fixed).

Filter Cleaning

Procedure for cleaning the filter on the control box fan.

Waste Oil Draining

How to drain accumulated oil from the polyethylene oiler.

Fuse Replacement

Guidelines for safely replacing fuses in the machine's electrical system.

How to Use Memory Switch

Starting Memory Switch

Procedure to access and activate the memory switch settings.

Memory Switch Setting Example

Setting Max Sewing Speed Limitation

How to configure the maximum sewing speed using memory switch No. 01.

Setting Soft Start Speed

Adjusting the initial sewing speed for the first few stitches.

Setting Pattern Data Callability

Configuring which patterns can be called or disabled via the memory switch.

Others

Table of Standard Pattern Specifications

Lists specifications for standard sewing patterns, including dimensions and stitch counts.

Setting the DIP Switch

Explains how to configure machine settings using DIP switches on the control box.

Table of Standard Patterns

Visual guide showing stitch diagrams for various standard sewing patterns.

Table of Work Clamp Feet

Catalog of different work clamp feet (pressers) with their part numbers and specifications.

Connecting Optional Pedals

Instructions for connecting optional foot pedals to the sewing machine.

Troubles and Corrective Measures

Stitches Slipping at Start

Addresses issues with skipped stitches during the initial sewing phase.

Thread Breakage or Synthetic Fiber Splitting

Troubleshooting common causes of thread breakage and synthetic fiber issues.

Needle Breakage

Identifies reasons for frequent needle breakage and provides solutions.

Threads Not Trimmed

Diagnoses problems with thread trimming and offers corrective actions.

Stitch Skipping

Troubleshooting causes of skipped stitches during the sewing process.

Needle Thread Coming Out Wrongly

Addresses issues where the needle thread appears on the wrong side of the material.

Thread Breakage During Trimming

Solutions for thread breakage occurring specifically during the thread trimming operation.

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