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JUKI LK-1900A User Manual

JUKI LK-1900A
83 pages
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E-No.02
40012747
R
INSTRUCTION MANUAL
Computer-controlled, High-speed,
Bartacking Machine
NOTE : Read safety instructions carefully and understand them before using.
Retain this Instruction Manual for future reference.
LK-1900A
LK-1901A LK-1902A
LK-1903A LK-1903A-305

Table of Contents

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JUKI LK-1900A Specifications

General IconGeneral
Stitch TypeLock Stitch
Power Consumption550 W
Thread Take-upRotary type
LubricationAutomatic
Needle TypeDP×5
Presser Foot Lift17 mm
Needle Size Range#11 - #18
Presser Foot Lift TypeAutomatic / Manual
BobbinRotating hook
MotorServo motor

Summary

Important Safety Instructions

For Safe Operation

Provides essential guidelines for safe operation of the sewing machine.

Explanation of LK-1900A Bartacking Machine

Specifications

Details the technical specifications and performance parameters of the sewing machine.

Configuration and Main Unit Components

Identifies and explains the main components and parts of the sewing machine unit.

Operation Panel Switches and Indicators

Describes the function and meaning of each switch and indicator on the operation panel.

Machine Installation Procedures

Electrical Box and Connecting Rod Installation

Instructions for mounting the electrical box and attaching the connecting rod.

Head Support Rod and Power Switch Installation

Procedure for installing the head support rod and the power switch assembly.

Power Switch and Source Cord Connection

Guide for mounting the power switch and connecting the power source cord.

Sewing Machine Head and Drain System Installation

Steps for fitting the main unit and installing drain receiver and head support rubber.

Safety Switch and Head Tilting Procedures

Instructions for installing the safety switch and safely tilting the sewing machine head.

Operation Panel Mounting

Steps for mounting the operation panel onto the machine table or under it.

Connecting Internal Machine Cords

Diagrams and instructions for connecting various cables within the control box.

Cord Clamp and Motor Cover Installation

Details on securing the cord clamp and installing the motor cover.

Cord Management and Eye Protection Cover

Guidelines for organizing cables and installing the eye protection cover for safety.

Thread Stand Installation

Steps for assembling and installing the thread stand unit onto the machine table.

Sewing Machine Operation

Basic Setup and Lubrication

Instructions for proper lubrication and attaching the needle before operation.

Threading and Bobbin Case Handling

Detailed steps for threading the machine and handling the bobbin case.

Bobbin Installation and Thread Tension Adjustment

Guide on winding bobbins and adjusting needle and bobbin thread tension.

Thread Take-Up Spring and Tension Examples

Adjusting the thread take-up spring and consulting tension setting examples.

Item Data Setting

Procedure for setting pattern number, X/Y scale, speed, and thread tension.

Advanced Operation Settings

Setting Y-scale, max speed, and thread tension for sewing parameters.

Finalizing Settings and Pattern Contour Check

Steps to memorize settings and verify the sewing pattern path for safety.

Sewing and Pattern Switching

Initiating sewing and instructions for changing between different sewing patterns.

Bobbin Winding Procedures

Detailed steps for winding thread onto a bobbin, both during and independently of sewing.

Thread Clamp Device Operation

Explanation of the thread clamp device and its function in preventing sewing troubles.

Using Pattern Keys for Sewing

How to use pattern keys (P1-P5) to register and select sewing patterns.

Registering Patterns to Keys

Step-by-step guide to registering custom settings to pattern keys.

Performing Sewing with Pattern Keys

Demonstrates performing sewing using registered pattern keys.

Combination Function for Sequential Sewing

How to combine multiple registered patterns for sequential sewing operations.

Sewing with Combined Patterns

Guide to performing sewing operations using the programmed pattern combinations.

Bobbin Counter and Temporary Stop Functions

Using the bobbin thread counter and temporary stop functions.

Setting Pattern Thread Tension

Details on individually setting needle thread tension for different sewing stages.

Machine Maintenance

Operational Cautions and Needle Bar Height Adjustment

Important warnings and adjusting needle bar height to prevent stitch skipping.

Needle-to-Shuttle Relation Adjustment

Steps for aligning the needle and shuttle for optimal stitch formation.

Work Clamp Foot Lift and Knife Adjustments

Adjusting work clamp foot lift and the moving and counter knives for trimming.

Needle Thread Clamp and Wiper Adjustments

Adjusting the needle thread clamp device and the wiper position.

Oil Draining, Hook Lubrication, and Fuse Replacement

Procedures for draining oil, adjusting hook lubrication, and replacing fuses.

Voltage Changeover Procedure

Procedure for changing the machine's voltage settings for different power sources.

Grease Replenishment for Error Resolution

Instructions for replenishing grease in specific machine parts to resolve errors.

Using the Memory Switch

Memory Switch Operations and Examples

Steps to enter, change, and exemplify memory switch settings.

Soft Start Speed and Pattern Calling Settings

Setting soft start speed and configuring pattern data calling operability.

Counter Operation and Memory Switch Settings

Setting the counter operation mode and other memory switch configurations.

Table of Memory Switch Functions

A comprehensive table listing memory switch indications, functions, and settings.

Other Machine Functions and Settings

DIP Switch Settings

Instructions for setting DIP switches on the SDC and MAIN circuit boards.

Standard Pattern Specifications Table

Details pattern specifications including length, crosswise dimensions, and stitch counts.

Standard Patterns Illustration

Illustrates standard sewing patterns with stitch diagrams and dimensions.

Work Clamp Foot and Feed Plate Compatibility

Lists different work clamp foot types, their specifications, and associated feed plates.

LK-1900 Data ROM Installation

Information on the LK-1900 data ROM and its insertion into the MAIN p.c.b.

Optional Pedal Connection

Instructions for connecting an optional pedal (PK-57) to the sewing machine.

Troubleshooting: Error List

A list of error codes, their descriptions, and corrective measures for troubleshooting.

Troubleshooting Sewing Conditions

Needle Thread Issues at Start and Breakage

Addressing needle thread slippage, breakage, and splitting during operation.

Thread Issues During Trimming and Material Side Appearance

Troubleshooting thread breaks during trimming and thread appearance on the material's wrong side.

Thread Clamp Entanglement and Uneven Thread Length

Resolving thread clamp entanglement and issues with uneven needle thread length.

Needle Thread Length and Bobbin Thread Knotting

Troubleshooting for needle thread not shortening and bobbin thread knotting.

Explanation of LK-1901A Eyelet Bartacking Machine

LK-1901A Specifications

Outlines the specific features and capabilities of the LK-1901A model.

LK-1901A Installation and Operation Preparation

Steps for setting up the LK-1901A sewing machine and preparing it for operation.

LK-1901A Material Closing Amount Adjustment

Procedure for adjusting the material closing amount using the regulator.

LK-1901A Work Clamp Foot Lift Adjustment

How to adjust the vertical movement (lift) of the work clamp foot on the LK-1901A.

LK-1901A Work Clamp Pressure and Material Closing Settings

Adjusting work clamp pressure and setting the material closing operation.

LK-1901A Sewing Pattern Selection

Guide to selecting and confirming sewing patterns for eyelet buttonhole bartacking.

Explanation of LK-1902A Belt-Loop Attaching Machine

LK-1902A Specifications

Details the specifications specific to the LK-1902A belt-loop attaching machine.

LK-1902A Installation and Operation Preparation

Steps for installing the LK-1902A machine and preparing it for operation.

LK-1902A Threading the Machine

Instructions for threading the machine head with thread for belt-loop attachment.

LK-1902A Pattern Selection and Component Combination

Selecting patterns and combining work clamp feet with feed plates for sewing.

Explanation of LK-1903A Button Sewing Machine

LK-1903A Specifications

Lists the specifications unique to the LK-1903A button sewing machine.

LK-1903A Installation and Operation Preparation

Steps for installing the LK-1903A sewing machine and preparing it for use.

LK-1903A Needle and Thread Selection

Recommendations for selecting appropriate needles and threads for button sewing.

LK-1903A Sewing Modes and Pattern Selection

Overview of different sewing modes and patterns available for button sewing.

LK-1903A Button Sewing Pattern and Width Adjustment

Selecting patterns and adjusting sewing width for button sewing.

LK-1903A Button Clamp Jaw Lever Adjustment

Procedure for adjusting the button clamp jaw lever to align with the button.

LK-1903A Feed Plate and Button Clamp Jaw Lever Adjustments

Adjusting the feed plate and button clamp jaw lever for proper operation.

LK-1903A Button Clamp Lift and Work Clamp Pressure Adjustments

Adjusting button clamp lift and work clamp unit pressure.

LK-1903A Wiper Spring and Save Button Bar Installation

Adjusting the wiper spring and installing the save button bar accessory.

LK-1903A Model Classification by Button Size

Classification of machine models based on applicable button sizes and specifications.

LK-1903A Shank Button Attachment (Optional)

Specifications and procedure for attaching shank buttons as an optional feature.

LK-1903A Needle Bar and Feed Plate Base Adjustments

Adjusting the height of the needle bar and the feed plate base.

LK-1903A Button Clamp Support and Needle Entry Check

Adjusting the button clamp support and checking the needle entry point.

LK-1903A Button Clamp Base and Feed Plate Adjustment

Steps for adjusting the button clamp base and feed plate for material contact.

LK-1903A Button Support Rubber and Link Adjustments

Adjusting the button support rubber and link for proper operation.

Table Drawings and Installation

Longitudinal Installation Type Table Diagram

Detailed diagram and dimensions for the longitudinal installation type table.

Lateral Installation Type Table Diagram

Detailed diagram and dimensions for the lateral installation type table.

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